Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to

information for citizens to secure access to information under the control of public authorities,

in order to promote transparency and accountability in the working of every public authority,

and whereas the attached publication of the Bureau of Indian Standards is of particular interest

to the public, particularly disadvantaged communities and those engaged in the pursuit of

education and knowledge, the attached public safety standard is made available to promote the

timely dissemination of this information in an accurate manner to the public.

इंटरनेट मानक

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“प0रा1 को छोड न' 5 तरफ”

Jawaharlal Nehru

“Step Out From the Old to the New”

“जान1 का अ+धकार, जी1 का अ+धकार”

Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”

Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”

“Invent a New India Using Knowledge”

ह

ै

”

ह”ह

IS 3601 (B) (2006): Steel Tubes for Mechanical and General

Engineering Purposes (Bi-lingual) [MTD 19: Steel Tubes,

Pipes abd Fittings]

B U R E A U O F I N D I A N S T A N D A R D S

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

fnlEcj

@December 2011

ewY; oxZ@ewY; oxZ@

ewY; oxZ@Price Group 8

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Hkkjrh; ekud

;kaf=kdh; vkSj lkekU; bathfu;fjax mís'; osQ fy,

bLikr ufydk,¡

— fof'kf"V

( nwljk iqujh{k.k )

Indian Standard

STEEL TUBES FOR MECHANICAL AND GENERAL

ENGINEERING PURPOSES — SPECIFICATION

( Second Revision )

vkbZlh,l@ICS 77.140.75

(f}Hkk"kh@(f}Hkk"kh@

(f}Hkk"kh@Bilingual½

Hkkjrh; ekud C;wjks

ekud Hkou] 9 cgknqj 'kkg t+Qj ekxZ

ubZ fnYyh 110002

bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr] ,eVhMh 19

izkDdFku

bl Hkkjrh; ekud (nwljk iqujh{k.k) osQ elkSns dks bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr }kjk vafre :i nsus

rFkk èkkfRod bathfu;jh foHkkx ifj"kn~ }kjk vuqeksnu osQ ckn Hkkjrh; ekud C;wjks }kjk xzg.k fd;k x;kA

bl ekud dk izFke izdk'ku 1966 esa gqvk rFkk 1984 esa bldk iqujh{k.k fd;k x;kA bl ekud dh leh{kk djrs le; fiNys

o"kks± osQ vuqHko vuqlkj desVh us bl ekud osQ iqujh{k.k esa fuEufyf[kr eq[; la'kksèku djus dk iSQlyk fd;k gS%

d) igys iqujh{k.k ls lacfèkr lHkh la'kksèku lekfgr dj fy, x, gSa_

[k) gj ,d Vkbi osQ ikbi osQ fy, xzsM 200 dks xzsM 210 ls izfrLFkkfir fd;k x;k gS_

x) 'khr rS;kj lhoujfgr ikbi osQ xzsM 430 rFkk 540 gVk fn, x, gSa_

?k) bLikr osQ fuekZ.k f'kYifoKku esa fodkl osQ rgr minzO; dks gVkus gsrq bLikr dh ySMy fo'ys"k.k esa lYiQj rFkk

iQkWliQksjl va'k dks 0-06 izfr'kr ls ?kVk dj 0-04 izfr'kr vfèkd rd fd;k x;k gS_

Ä) xzsM MCY;wVh 310 dh ruu {kerk dks 540 ,eih, osQ LFkku ij 450 ,eih,] U;wure LFkkfir fd;k x;k gS rFkk lkj.kh

2 esa oSYMÑr bLikr ufydk osQ izyacu esa ufydk dh ifj"dj.k fLFkfr osQ vkèkkj ij la'kksèku fd;k x;k gS_

Steel Tubes, Pipes and Fittings Sectional Committee, MTD 19

FOREWORD

This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized

by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical Engineering

Division Council.

This standard was first published in 1966 and revised in 1984. While reviewing this standard, in light of the

experience gained during these years, it was decided by the Committee to revise the standard with the following

main modifications:

a) All amendments to first revision of the standard incorporated;

b) Grade 200 has been substituted by the grade 210 in all types of pipes;

c) Grade 430 and 540 have been deleted for cold drawn seamless (CDS) pipes;

d) Sulphur and phosphorus content in the ladle analysis of the steel has been brought down from 0.06 to

0.04 percent maximum in keeping with the trend of reducing impurities due to developments in the steel

manufacturing technology;

e) Tensile strength of grade WT 310 has been substituted by 450 MPa, minimum in place of 540 MPa,

minimum and elongation in Table 2 for welded steel tubes have been modified depending upon the

finishing condition of the tube;

(Continued on third cover)

(

rhljs doj ij tkjh

)

1

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Hkkjrh; ekud

;kaf=kdh; vkSj lkekU; bathfu;fjax mís'; osQ fy,

bLikr ufydk,¡ — fof'kf"V

( nwljk iqujh{k.k )

Indian Standard

STEEL TUBES FOR MECHANICAL AND GENERAL

ENGINEERING PURPOSES — SPECIFICATION

( Second Revision )

1 SCOPE

1.1 This standard covers four types of carbon steel

welded and seamless tubes given in Table 1 and sizes

as recommended in Annex B.

1.1.1 This standard does not cover steel tubes for

pressure purposes and for structural purposes, which

are covered by separate Indian Standards.

1.2 Section 1 covers general requirements applicable

to all the four types of steel tubes. Requirements

regarding material, mechanical properties, dimensions,

tolerances, and additional tests for each type of tubes

are laid down in the relevant sections dealing with each

type of tube. Any other special requirements may be

agreed to between the purchaser and the manufacturer.

2 REFERENCES

The following standards contain provisions which

through reference in this text, constitute provisions of

this standard. At the time of publication, the editions

indicated were valid. All standards are subject to revision

and parties to agreement based on this standard are

encouraged to investigate the possibility of applying the

most recent editions of the standards indicated below:

IS No. Title

228 Methods of chemical analysis of pig

iron, cast iron and plain carbon and

low alloy steel (revised) (issued in

parts)

1387 : 1993 General requirements for the supply

of metallurgical materials (second

revision)

1 fo"k; {ks=k1 fo"k; {ks=k

1 fo"k; {ks=k

1-1 1-1

1-1 bl ekud esa lkj.kh 1 esa nh xbZ pkj izdkj dh oSYMÑr

vkSj lhoujfgr bLikr ufydk,a rFkk vuqcaèk [k esa fn, x,

vkdkjksa dh fliQkfj'k dh xbZ gSA

1-1-11-1-1

1-1-1 ;g ekud mu bLikr ufydkvksa osQ fy, ugha gS

ftudk ncko iz;kstu rFkk lajpukRed iz;kstu vyx ekud

esa fn, x, gSaA

1-21-2

1-2 [kaM 1 esa lHkh pkj izdkj dh bLikr ufydkvksa dh lkekU;

vko';drk,a 'kkfey dh xbZ gSaA izR;sd izdkj dh ufydk osQ

fy, lkexzh] ;kaf=kd xq.k] vk;ke NwVsa rFkk vfrfjDr ijh{k.k dh

vko';drk,a ml lqlaxr vuqHkkx esa nh xbZ gSa tks bl çdkj dh

ufydkvksa ls lacaèk j[krk gSA fdlh Hkh vU; vko';drkvksa osQ

fy, Øsrk vkSj fuekZrk osQ chp lgerh gks ldrh gSA

2 lanHkZ2 lanHkZ

2 lanHkZ

fuEufyf[kr ekudksa osQ izkoèkku bl ikB esa lanHkZ osQ ekè;e ls

bl ekud osQ izkoèkku gSaA izdk'ku osQ le; buosQ fuEufyf[kr

laLdj.k oS| FksA bu ekudksa dk iqujh{k.k gks ldrk gS rFkk bl

ekud osQ vkèkkj ij le>kSrk i{kksa dks ijke'kZ fn;k tkrk gS fd

oks fuEufyf[kr ekudksa osQ uouhre laLdj.kksa dk gh iz;ksx djsa%

vkbZ,l la- 'kh"kZd

228 fiVoka yksgk] <yoka yksgk vkSj lknk dkcZu

vkSj vYi feJèkkrq bLikr osQ jklk;fud

fo'ys"k.k dh i¼fr;k¡ (iqujhf{kr) (fHkUu

Hkkxksa esa tkjh)

1387 % 1993 èkkfRod lkexzh dh vkiwfrZ osQ fy, lkekU;

vis{kk,¡ (nwljk iqujh{k.k)

2

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

vkbZ,l la- 'kh"kZd

1608 % 2005 èkkrqvksa dk vfHk;af=kd ijh{k.k μ ruu

ijh{k.k (rhljk iqujh{k.k)

2328 % 2005 èkkfRod ufydkvksa ij piVkus lacaèkh

ijh{k.k dh i¼fr (nwljk iqujh{k.k)

2329 % 2005 èkkfRod ufydkvksa ij ueu ijh{k.k dh

i¼fr (nwljk iqujh{k.k)

2335 % 2005 èkkfRod lkexzh μ ufydk μ xqYyh izlkj

ijh{k.k (nwljk iqujh{k.k)

2633 % 1986 tLr ysfir oLrqvksa osQ ysiu dh ,d&

:irk ijh{k.k djus dh i¼fr;k¡ (nwljk

iqujh{k.k)

4711 % 1986 bLikr ikbiksa] ufydkvksa vkSj fiQfVaxksa osQ

uewus ysusa dh i¼fr;ka (igyk iqujh{k.k)

10748 % 2004 osfYMM V~;wc ,oa ikbiksa osQ fy,

rIr&csfYyr bLikr dh ifÙk;k¡ μ fof'kf"V

(nwljk iqujh{k.k)

vuqHkkx 1 lHkh pkj izdkj dh bLikrvuqHkkx 1 lHkh pkj izdkj dh bLikr

vuqHkkx 1 lHkh pkj izdkj dh bLikr

ufydkvksa ij ykxw lkekU;ufydkvksa ij ykxw lkekU;

ufydkvksa ij ykxw lkekU;

vko';drk,avko';drk,a

vko';drk,a

33

3

izdkj vkSj xzsMizdkj vkSj xzsM

izdkj vkSj xzsM

3-13-1

3-1 ;kaf=kd vkSj lkekU; bathfu;fjax iz;kstuksa osQ fy, bLikr

ufydkvksa osQ vkdkj rFkk xzsM osQ fofuekZ.k vkSj ,eih, esa

U;wure ijkHko izfr'cy osQ vkèkkj ij fd;k x;k gS vkSj

rkfydk 1 esa fn;k x;k gSA

3-23-2

3-2 bLikr ufydkvksa dks muosQ fuekZ.k dh izfØ;k n'kkZus osQ

fy, izrhdksa rFkk vuqxkeh U;wure ijkHko izfrcy] ,eih, esa]

ukfer fd;k x;k gSA mnkgj.k osQ fy, U;wure ijkHko izfrcy

210 ,eih, dh xeZ ifjÑr oSYMÑr ufydkvksa dks ,p,iQMCY;w

210 ls ukfer fd;k x;k gSA

4 lkexzh4 lkexzh

4 lkexzh

4-14-1

4-1 bLikr dk ysMy fo'ys"k.k vkb,l 228 rFkk blosQ laxr

Hkkxksa esa fufnZ"V i¼fr }kjk ;k fdlh vU; LFkkfir ;k¡f=kd@

jklk;fud i¼fr }kjk fd;k tkus ij lWYiQj vFkok iQkWliQksjl

0-040 izfr'kr ls vfèkd u gksA rFkkfi fookn dh fLFkfr esa

vkbZ,l 228 osQ laxr Hkkxksa esa nh xbZ i¼fr gh Lohdk;Z

gksxhA

4-1-14-1-1

4-1-1 tgk¡ ykxw gks] vkbZ,l 10748 osQ fdlh Hkh mi;qDr

xzsM dh bLikr 'khV ;k iV~Vh dks mQij mYys[k fd;s x, xzsMksa

osQ fofuekZ.k esa bLrseky fd;k tk ldrk gSA

4-24-2

4-2 [kjhn osQ vkns'k ij fufnZ"V gksus ij foØsrk }kjk tk¡p

fo'ys"k.k fd;k tk,sxkA tk¡p fo'ys"k.k djus osQ ekeysa esa

4-14-1

4-1

esa nh gqbZ lhek dh vuqefr fHkUurk fuEufyf[kr gS%

IS No. Title

1608 : 2005 Metallic materials — Tensile testing

at ambient temperature (third

revision)

2328 : 2005 Metallic materials — Tube —

Flattening test (second revision)

2329 : 2005 Metallic materials — Tube (in full

section) — Bend test (second

revision)

2335 : 2005 Metallic materials — Tube — Drift

expanding test (second revision)

2633 : 1986 Methods of testing uniformity of

coating of zinc coated articles

(second revision)

4711 : 1974 Methods of sampling of steel pipes,

tubes and fittings (first revision)

10748 : 2004 Hot-rolled steel strip for welded tubes

and pipes — Specification (second

revision)

SECTION 1 GENERAL REQUIREMENTS

APPLICABLE TO ALL THE FOUR TYPES OF

STEEL TUBES

3 TYPES AND GRADES

3.1 Types and grades of the steel tubes for mechanical

and general engineering purposes shall be based on the

process of manufacture and minimum yield stress, in

MPa, as given in Table 1.

3.2 Steel tubes are designated by symbols to indicate

the process of manufacture, followed by the minimum

yield stress, in MPa. For example, hot finished welded

tubes having a minimum yield stress of 210 MPa are

designated as HFW 210.

4 MATERIAL

4.1 The ladle analysis of steel shall not show either

sulphur or phosphorus more than 0.040 percent, when

carried out either by the method specified in relevant

parts of IS 228 or any other established instrumental/

chemical method. In case of dispute the method given

in relevant parts of IS 228 shall be the referee method.

4.1.1 Wherever applicable steel sheets or strips of any

suitable grade to IS 10748 may be used in manufacturing

the tubes of above mentioned grades.

4.2 Check Analysis

When specified on the purchase order, a check analysis

shall be made by the supplier. The permissible variation

in case of check analysis from the limits specified in 4.1

shall be as follows:

3

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

laèkVd izfr'kr] vfèkdre

lYiQj 0-005

iQkWLiQksjl 0-005

5 lkexzh dh vkiwfrZ5 lkexzh dh vkiwfrZ

5 lkexzh dh vkiwfrZ

;kaf=kd rFkk lkekU; bathfu;fjax iz;kstuksa osQ fy, bLikr

ufydkvksa dh iwfrZ lacafèr lkekU; vis{kk,a vkbZ,l 1387 osQ

vuq:i gksaxhA

6 dkjhxjh6 dkjhxjh

6 dkjhxjh

lHkh ufydk,¡ gkfudkjd nks"k ls eqDr gksa] og ;qfDrlaxr :i

ls fpduh vkSj <hys 'kYd rFkk tad ls eqDr gksaA

7 e'khfuax7 e'khfuax

7 e'khfuax

;fn ufydkvksa dh [kjknh djuk vko';d gks rks ifj"Ñr

vk;ke dks vkns'k rFkk iwNrkN djrs le; crkuk gksxkA

8 lhèkkiu8 lhèkkiu

8 lhèkkiu

fuekZrk vkSj foØsrk osQ eè; NwVksa ij dksbZ vU; ikjLifjd

lgefr u gksus ij ufydkvksa dh yEckbZ dk lhèkkiu] lsaVj ls

ukis tkus ij 1@600 ls vfèkd u gksA

9 yEckbZ9 yEckbZ

9 yEckbZ

9-19-1

9-1 ufydkvksa dh vkiwfrZ ;kn`fPnd yEckbZ 4 ls 7 eh- esa dh

tk;sxhA ;fn okLrfod yEckbZ dh vko';drk gks rks og

fuekZrk vkSj Øsrk osQ eè; ikjLifjd lgefr vuqlkj gksxhA

9-29-2

9-2 ufydk osQ fdlh Hkh ,d vkdkj osQ 150 eh- ls vfèkd

vkns'k Lohdk;Z gksxk vU;Fkk Øsrk vkSj fuekZrk osQ chp

lgefr vuqlkj de ;kn`fPNd yEckbZ dh vkiwfrZ 1-8 ls 4

eh- dh jsat esa dh tk, ;fn bu yEckb;ksa dk uEcj dqy

yEckb;k¡ ftudk vkdkj 76-2 ls 114-3 eh- ckgjh O;kl

tksM+dj] 7-5 izfr'kr ls vfèkd u gks rFkk vU; nwljs vkdkjksa

osQ fy, 5 izfr'krA

10 vk;ke vkSj xq.k10 vk;ke vkSj xq.k

10 vk;ke vkSj xq.k

ufydkvksa osQ ckgjh O;kl vkSj eksVkbZ ij fliQkfj'ksa vuqcaèk [k

esa nh xbZ gSaA ;|fi dksbZ Hkh ckgjh O;kl vkSj eksVkbZ dh

vkiwfrZ dh tk ldrh gS ;fn fuekZrk vkSj Øsrk osQ chp

lgefr gksA bu ufydkvksa osQ fMtkbu xq.k vuqcaèk [k esa ekxZ

n'kZu osQ fy, fn, x, gSaA

11 lrg laj{k.k11 lrg laj{k.k

11 lrg laj{k.k

11-111-1

11-1 ;fn vU;Fkk fufnZ"V u gks rks ufydkvksa dh vkiwfrZ fcuk

ysiu ;k fuekZrk dh ekud fey lqj{kkRed ysiu osQ vuqlkj

gksxhA

Constituents Percent, Max

Sulphur 0.005

Phosphorus 0.005

5 SUPPLY OF MATERIAL

General requirements relating to the supply of steel

tubes for mechanical and general engineering purposes

shall conform to IS 1387.

6 WORKMANSHIP

All tubes shall be free from harmful defects, reasonably

smooth and free from loose scale and rust. Unless

otherwise specified, ends shall be cut square.

7 MACHINING

Where tubes are required to be machined, finished

dimensions shall be stated in the enquiry and order. It

is recommended that the method of machining should

also be stated.

8 STRAIGHTNESS

Unless otherwise tolerances are agreed to between the

purchaser and the manufacturer, tubes shall not deviate

from straightness by more than 1/600 of any length,

measured at the centre of that length.

9 LENGTH

9.1 Tubes shall be supplied in random lengths from 4

to 7 m. Wherever the exact length requirement is there,

it will be subject to agreement between the manufacturer

and the purchaser.

9.2 For orders over 150 m of any one size of tube, it shall

be permissible unless otherwise agreed to between the

purchaser and the manufacturer, to supply short random

lengths in the range 1.8 to 4 m provided that the number

of such lengths does not exceed 7.5 percent of the total

number of lengths for sizes 76.2 to 114.3 m outside

diameter inclusive and 5 percent for all other sizes.

10 DIMENSIONS AND PROPERTIES

Recommendations on outside diameter and thickness

of the tubes are given in Annex B. However, any other

outside diameter and thickness as agreed to between

the manufacturer and the purchaser may be supplied.

The design properties of these tubes are given in

Annex B for guidance.

11 SURFACE PROTECTION

11.1 Unless otherwise specified tubes shall be supplied

uncoated or with manufacturer’s standard mill

protective coating.

4

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

11-2 11-2

11-2 ;fn ufydkvksa dk tLrhdj.k djuk gks rks igys bUgsa

iwjh rjg ls MhLdsy djsa vkSj fiQj fi?kyk gq, tLrk (ftlesa

minzO; dh ek=kk 2-5 izfr'kr ls vfèkd u gks) rFkk ftldk

rkieku iw.kZ rjg ls rFkk lkeku :i ls tLrk ysiu esa leFkZ

gks] esa Mqck nsaA tLrkdj.k vkbZ,l 2633 esa fufnZ"V ijh{k.k

ikfjr djus esa l{ke gksuk pkfg,A tLrkdj.k dh fof'k"V

vko';drkvksa ds fy, foØsrk vkSj fuekZrk ds chp le>kSrk

fd;k tk,xkA

12 ijh{k.k12 ijh{k.k

12 ijh{k.k

12-112-1

12-1 fuekZrk izR;sd izdkj dh ufydkvksa ij fofufnZ"V ijh{k.k

djsxk rFkk Øsrk dh vko';drk vuqlkj izek.ki=k nsuk gksxk

ftlesa ;g fufnZ"V gksxk fd ufydk,a fofufnZ"V vko';drkvksa

osQ vuqlkj gSaA

12-212-2

12-2 ;fn Øsrk vius vkns'k ls lacafèkr dqN vfrfjDr

ijh{k.k djokuk pkgs rks bl rjg oQk ijh{k.k Øsrk vkSj

fuekZrk osQ chp le>kSrs osQ vkèkhu fd;k tk,sxkA

13 ;kaf=kd ijh{k.k13 ;kaf=kd ijh{k.k

13 ;kaf=kd ijh{k.k

tgk¡ ykxw gks ogk¡ fuEufyf[kr ijh{k.k fd;s tk,saA

13-1 ruu ijh{k.k13-1 ruu ijh{k.k

13-1 ruu ijh{k.k

fuekZrk osQ fodYi ij ;g vkbZ,l 1608 osQ vuqlkj fuEufyf[kr

fdlh ,d ij fd;k tk,sxk%

d) pquh gqbZ ufydkvksa osQ Nksj ls dVh ,d yackbZ ij

(t:jr gksus ij yEckbZ osQ Nksjksa dks fxzi osQ fy,

can fd;k tk,)] rFkk

[k) ufydk ls dVh ,d vuqnSè;Z iV~Vh] eqM+h voLFkk esa

;k ,d ijh{k.k VqdM+k tks ifjfèkd dkV dj ijh{k.k

ls igys piVk fd;k gksA oSYMÑr ufydkvksa osQ

fy,] ijh{k.k VqdM+s dks ml txg ls ysa tks oSYM

ls djhc 90° nwj gksA

13-1-113-1-1

13-1-1 ruu {kerk] ijkHko izfrcy rFkk izfr'kr izyacu]

mfpr vuqHkkx esa fofufnZ"V ls de u gksA

13-1-213-1-2

13-1-2 izfr'kr izyacu bl ekud esa fofufnZ"V gS rFkk bldh

fjiksZfVax ml xst osQ lanHkZ esa dh tk, ftldh yackbZ

o

5.65

S

gks rFkk ftlesa

o

S

ijh{k.k uewus dk varizLFk

dkV {ks=k gSA

13-1-313-1-3

13-1-3 ruu {kerk ijh{k.k VqdM+s ls izkIr okLrfod ewY;

ekuk tk,sxkA

11.2 When tubes are to be galvanized, they shall first

be thoroughly descaled and then dipped in a bath of

molten zinc (containing not more than 2.5 percent of

impurities) at a temperature suitable to produce a

complete and uniformly adherent coating of zinc. The

galvanizing shall be capable of passing the test specified

in IS 2633. Specific requirement for galvanizing shall

be subject to mutual agreement between the purchaser

and the manufacturer.

12 TESTING

12.1 The manufacturer shall carry out the specified tests

applicable to each type of tubes, and shall, if required

by the purchaser, supply a certificate stating that the

tubes comply with the specified requirements. When

the purchaser desires such certificate, this shall be stated

in the enquiry and order.

12.2 When the purchaser requires additional tests

related to his order, such tests shall be subject to

agreement between the purchaser and the manufacturer.

13 MECHANICAL TESTING

The following tests, where applicable, shall be carried

out.

13.1 Tensile Test

This should be carried out in accordance with IS 1608

on one of the following at the manufacturers option:

a) A length cut from the end of the selected tube

(the ends being plugged for grips or flattened

where necessary); and

b) A longitudinal strip cut from the tube and

tested in the curved conditions, or a test piece

cut circumferentially and flattened before

testing. For welded tubes, the test piece should

be from the location approximately 90°, away

from the weld.

13.1.1 The tensile strength, the yield stress and the

percentage elongation shall not be less than those

specified in the appropriate section.

13.1.2 The percentage elongation is specified in this

standard and shall be reported with reference to a gauge

length of

o

5.65

S

where

o

S

is the original cross-

sectional area of the test specimen.

13.1.3 The tensile strength shall be the actual value

obtained from the test piece.

5

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

13-2 piVkus lacaèkh ijh{k.k13-2 piVkus lacaèkh ijh{k.k

13-2 piVkus lacaèkh ijh{k.k

13-2-113-2-1

13-2-1 piVkus lacaèkh ijh{k.k 60-3 feeh- ls vfèkd vkdkj

osQ ckg~Ô O;kl ij vkbZ,l 2328 osQ vuqlkj fd;k tk,sxkA

13-2-213-2-2

13-2-2 ufydk ds Nksj ls dVs 40 feeh- ls vfèkd vkdkj

osQ ckg~Ô O;kl NYys dks lekUrj ifV~V;ksa osQ chp j[k dj

tc BaMk piVk fd;k tk, rks mlosQ IysVul osQ chp dh nwjh

mfpr vuqHkkx esa fn, gq, fufnZ"V ewY; ls vfèkd u gks rFkk

mlesa dksbZ njkj ;k nks"k u vk,A fdukjksa ij ekewyh le;iwoZ

foiQyrk vLohÑfr dk dkj.k ugha ekuk tk,xkA ijh{k.k ls

igys mHkjs fdukjs gVk fn;s tk,aA uewus osQ Nksj vkDlh,lhfVyhu

ykS ls uk dkVs tk,aA

13-2-313-2-3

13-2-3 oSYMÑr ufydkvksa ij oSYM dks likV dh fn'kk osQ

90° ij j[kk tk,xkA

13-3 eksM+ ijh{k.k (iV~Vh)13-3 eksM+ ijh{k.k (iV~Vh)

13-3 eksM+ ijh{k.k (iV~Vh)

13-3-113-3-1

13-3-1 de ls de 38 feeh- pkSM+h iV~Vh tks] ufydk osQ

,d Nksj ls ifjfèkd dVh gks] BaM+h voLFkk esa djhc 180° ij

ewy oØrk dh fn'kk esa] ekSM+s tkus ij njkj ;k dV nks"k u

fn[kkbZ nsA uewus osQ fdukjksa ij gYdh lh le;iwoZ foiQyrk

vLohÑfr ugha ekuh tk,sxhA

13-3-213-3-2

13-3-2 uewus osQ ;kaf=kd xq.kksa ij xehZ osQ izHkkfor {ks=k esa

dksbZ cnyko u vk,] mlosQ fy, dkVus dh izfØ;k esa mPp

rki dk iz;ksx ugha fd;k tk,sxkA

13-4 eksM+ ijh{k.k] iwjh ufydk ij13-4 eksM+ ijh{k.k] iwjh ufydk ij

13-4 eksM+ ijh{k.k] iwjh ufydk ij

13-4-113-4-1

13-4-1 vkbZ,l 2329 osQ vuqlkj ijh{k.k fd;k tk,xkA

ufydk dks ,d ,slh ufydk eksM+us okyh ,d e'khu ftlosQ

pkjksa vkSj ,d ,slk xzwo iQkWeZj gksxk ftlosQ fupys ry ij xzwo

dh fofufnZ"V f=kT;k ;Fkksfpr vuqHkkx osQ vuqlkj gksxhA

ufydk,a Hkjh ugha tk,axhA oSYM Iysu eksM+ osQ 90° ij gksxkA

bl ijh{k.k osQ ifj.kkeLo#i ufydk esa dksbZ dV nks"k ;k njkj

fpÉ fn[kkbZ u nsA

13-4-213-4-2

13-4-2 ;fn ufydk dk vfèkdre O;kl 60-3 feeh- ls

vfèkd gks rks iwjh ufydk dk eksM+ ijh{k.k ugha Hkh fd;k tk

ldrk gSA

13-5 viokg izlkj ijh{k.k13-5 viokg izlkj ijh{k.k

13-5 viokg izlkj ijh{k.k

13-5-113-5-1

13-5-1 vkbZ,l 2335 osQ vuqlkj ijh{k.k fd;k tk,xkA ,d

viokg dks.k dh enn ls] ftldk ,d 'kkfey dks.k 30° ;k

45° ;k 60° gks] dh 100 feeh- yEch ufydk dk ,d

VqdM+k] ,d Nksj ls dkV dj rc rd izlkfjr djsa tc rd

,d ufydk osQ eq[k dk ckg~Ô O;kl bruk c<+ tk, fd og

;'kksfpr vuqHkkx esa fofufnZ"V izfr'kr ls de u gksA ufydkvksa

dh csfyax] drkbZ fofèk ls vuqes; ugah gSA bl ijh{k.k osQ

mijkar ufydk esa dksbZ njkj ;k nks"k ugha vkuk pkfg,A

13.2 Flattening Test

13.2.1 Flattening test shall be carried out above sizes

of 60.3 mm, outside diameter in accordance with

IS 2328.

13.2.2 A ring not less than 40 mm in length, cut from

the end of the tube shall withstand, without showing

either crack or flaw, being cold flattened between

parallel plates until, the distance between the platens

is not greater than that specified in the appropriate

section. Slight premature failure at the edges shall not

be considered a cause for rejection. Burrs shall be

removed before testing. Sample shall not have ends

cut by oxyacetylene flame.

13.2.3 Welded tubes shall have the weld placed at 90°

to the direction of flattening.

13.3 Bend Test (Strip)

13.3.1 A strip not less than 38 mm wide, cut

circumferentially from one end of the tube, when cold,

be bent approximately 180° in the direction of original

curvature round a bar of the diameter specified in the

appropriate section, without showing either crack or

flaw. Slight premature failures at the edges of a

specimen shall not be considered a cause for rejection.

13.3.2 For sample cutting, high temperature cutting

method shall not be used to avoid changes in

mechanical properties in heat affected zone.

13.4 Bend Test, Whole Tube

13.4.1 The test shall be carried out in accordance with

IS 2329. The tubes shall be bent cold, by means of a tube

bending machine round a grooved former having at the

bottom of the groove the radius specified in the

appropriate section. The tubes shall not be filled. The

weld shall be at 90° to the plane of bending. The tube

shall show no sign of crack or flaw as a result of this test.

13.4.2 The maximum outside diameter of the tube

above which bend test of whole tube may not be carried

out is 60.3 mm.

13.5 Drift Expansion Test

13.5.1 The test shall be carried out in accordance with

IS 2335. A piece of tube approximately 100 mm long

cut from one end shall be expanded cold, by means of

a conical drift having an included angle of 30° or 45°

or 60° until outside diameter of the tube at the mouth

has been increased by not less than the percentage

specified in the appropriate section. Belling of the tubes

by spinning methods is not permissible. The tube shall

show no sign of crack or flaw as a result of this test.

6

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

13-5-213-5-2

13-5-2 viokg dks.k ,saxy dh ilan fuekZrk dk fodYi

gSA

13-6 lanyu ijh{k.k13-6 lanyu ijh{k.k

13-6 lanyu ijh{k.k

ufydk dk ,d VqdM+k ftldh yackbZ O;kl dk djhc 1-5

xq.kk gks rFkk ,d Nksj ls dVh gks vkSj mlosQ Nksj lkekUrj

vkSj v{k oxkZdkj gks] dks rc rd yEckbZ esa BaMk lanyu djsa]

tc rd mldh izfr'kr yEckbZ ?kV dj ;Fkksfpr vuqHkkx esa

nh gqbZ okLrfod yEckbZ ls de u gks tk,A bl ijh{k.k osQ

ifj.kke Lo:i ufydk esa njkj ;k nks"k dk dksbZ fpUg fn[kkbZ

ugha nsuk pkfg,A

14 iqu%ijh{k.k14 iqu%ijh{k.k

14 iqu%ijh{k.k

14-114-1

14-1 ;fn ijh{k.k osQ fy, pquh gqbZ ,d ufydk fdlh ,d

;k vfèkd fofufnZ"V ijh{k.kksa esa vliQy jgsa rks mlh rjg osQ

nks vkSj ijh{k.k mlh vFkok vU; ufydk ij fuekZrk dh

lgefr ls fd, tk,¡A

14-214-2

14-2 ;fn nksgjkus ij nksuksa ijh{k.k larks"ktud jgsa vkSj bl

ekud dh vU; vko';drkvksa dk vuqikyu fd;k x;k gks rks

ufydkvksa dks Lohdkj fd;k tk,A

14-314-3

14-3 ;fn izfrfufèk ufydkvksa ij m"ek mipkj fd;k x;k gks

rks mudk fiQj ls m"ek mipkj fd;k tk, vkSj

1212

12 osQ vuqlkj

ijh{k.k djsaA

15 ufydkvksa dk izfrp;u15 ufydkvksa dk izfrp;u

15 ufydkvksa dk izfrp;u

15-115-1

15-1 uewus ysus osQ iz;kstukFkZ lewg cukus osQ fy, leku

inuke okyh lHkh ufydkvksa rFkk ftUgsa ,dy izfØ;k osQ

rgr fufeZr fd;k x;k gks] dks lewgc¼ fd;k tk,sxkA izR;sd

lewg ls i`Fkd uewuk fy;k tk,xk rFkk mldk bl ekud osQ

izfr vuq:irk gsrq vkdyu fd;k tk,sxkA

15-2 izfrp;u vkSj vuq:irk osQ fy, dlkSVh15-2 izfrp;u vkSj vuq:irk osQ fy, dlkSVh

15-2 izfrp;u vkSj vuq:irk osQ fy, dlkSVh

tc rd fuekZrk rFkk Øsrk osQ chp vU;Fkk lgefr u gqbZ gks]

fofHkUu ijh{k.k osQ fy, uewus ysus vFkok vuq:irk gsrq

dlkSVh osQ fy, vkbZ,l 4711 dh izfØ;koknh dk vuqlj.k

fd;k tk,xkA iqu% foiQyrk osQ ekeysa esa ijh{k.k

1-41-4

1-4 osQ

vuqlkj fd;k tk,xkA

16 lwpukadu16 lwpukadu

16 lwpukadu

izR;sd ufydk ij fuekZrk dk uke rFkk VsªMekoZQ] izdkj rFkk

xzsM vafdr fd;k tk,xkA vU;Fkk oSdfYid :i ls fooj.k

;qDr yscy caMy osQ lkFk layXu fd;k tk ldrk gSA

16-1 Hkkjrh; ekud C;wjks izek.ku eqgjkadu16-1 Hkkjrh; ekud C;wjks izek.ku eqgjkadu

16-1 Hkkjrh; ekud C;wjks izek.ku eqgjkadu

ufydkvksa ij ekud eqgjkadu Hkh fd;k tk ldrk gSA

16-1-116-1-1

16-1-1 ekud eqgj dk mi;ksx Hkkjrh; ekud C;wjks vfèkfu;e]

1986 vkSj mlosQ vèkhu cus fu;eksa vkSj fofu;eksa osQ çkoèkkuksa

13.5.2 The choice of drift cone angle is the option of

the manufacturer.

13.6 Crushing Test

A piece of tube approximately equal length to 1.5 times

the diameter, cut from one end, with the ends parallel

and square with its axis, shall be crushed cold, length

wise until its lengths reduce by not less than the

percentage of the original length specified in the

appropriate section. The tube shall show no sign of

crack or flaw as a result of this test.

14 RE-TEST

14.1 Should a tube selected for test fail in any one or

more of the tests specified, two further tests of the same

kind shall be made from the same or another tube at

the manufacturer’s discretion.

14.2 If both the repeat tests are satisfactory the tubes

shall be accepted provided that in all respects they

comply with the requirements of this standard. If failure

occurs in either of the re-tests, the tubes represented

by these test pieces shall be deemed not conforming to

this standard.

14.3 If the tubes represented have been subjected to

heat treatment, they may be re-heat treated and tested

in accordance with 12.

15 SAMPLING FOR TUBES

15.1 Lot for purpose of drawing samples all tubes

bearing same designation and manufactured under a

single process shall be grouped together to constitute a

lot. Each lot shall be sampled separately and assessed

for conformity to this standard.

15.2 Sampling and Criterion for Conformity

Unless otherwise agreed to between the manufacturer

and the purchaser the procedure for sampling of tubes

for various tests and criteria for conformity, IS 4711

shall be followed. Re-test in case of failure shall be

carried out as per 1.4.

16 MARKING

Each tube may be marked with manufacturers name

and trade-mark, type and grade of tube. Alternatively

label containing particulars may be attached to the

bundle.

16.1 BIS Certification Marking

The tubes may also be marked with the Standard Mark.

16.1.1 The use of the Standard Mark is governed by

the provisions of the Bureau of Indian Standards Act,

7

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

vuqlkj gksA fuekZrkvksa vkSj laLdÙkkZvksa dks ftu 'krks± osQ vèkhu

ekud eqgj osQ fy, ykblsal fn;k tkrk gS mloQk fooj.k

Hkkjrh; ekud C;wjks ls izkIr fd;k tk ldrk gSaA

vuqHkkx 2 oSYMÑr bLikr ufydk,¡vuqHkkx 2 oSYMÑr bLikr ufydk,¡

vuqHkkx 2 oSYMÑr bLikr ufydk,¡

17 lkekU;17 lkekU;

17 lkekU;

17-1 17-1

17-1 bl vuqHkkx esa xeZ ifj"Ñr oSYMÑr bLikr ufydk,a]

fo|qr izfrjksèkd oSYMÑr ;k mPp vko`fÙk izsj.k cV vFkok

mPp vko`fÙk cV~ oSYMÑr bLikr ufydk,a rFkk vkWDlh,slhfVyhu

oSYMÑr ufydk,a] oSYMÑr] oSYMÑr vkSj vuhy dh

gqbZ@izlkekU;hÑr voLFkk esa] 'kkfey gSaA

18 ;kaf=kd xq.kèkeZ18 ;kaf=kd xq.kèkeZ

18 ;kaf=kd xq.kèkeZ

oSYMÑr ufydkvksa dk ijh{k.k ;fn

13-113-1

13-1 osQ vuqlkj fd;k

tk, rks og lkj.kh 2 esa nh xbZ vko';drkvksa osQ vuqlkj

gksxkA

19 NwVsa19 NwVsa

19 NwVsa

19-119-1

19-1 ufydk,¡ fuEufyf[kr NwVksa osQ vuq:i gksaxhA

19-1-119-1-1

19-1-1 ckg~; O;kl

d) ,p,iQMCY;w izfØ;k }kjk fufeZr ufydkvksa osQ fy,%

Øe la- ckg~; O;kl NwVsa

1) vkdkj 40 feeh- rd

+0.5

1.0

−

feeh-

rFkk mlosQ lefgr

2) vkdkj 40 feeh- ls ± 1 izfr'kr

vfèkd

[k) bZvkjMCY;w@,p,iQvkbZMCY;w izfØ;k rFkk vks,MCY;w

izfØ;k }kjk fufeZr ufydkvksa osQ fy,%

1) ;fn ckg~; O;kl dk eksVkbZ ls vuqikr 33%1

ls vfèkd u gks rks NwVsa lkj.kh 4 osQ vuqlkj

gksaA

2) ;fn ckg~; O;kl dk eksVkbZ ls vuqikr 33%1

ls vfèkd gks rks NwVsa] Øsrk vkSj fuekZrk dh

lgefr osQ vuqlkj gksxhA

19-1-219-1-2

19-1-2 eksVkbZ

oSYM NksM+ dj eksVkbZ ij NwVsa ±10 izfr'kr gksaxhA

19-1-319-1-3

19-1-3 bZvkjMCY;w@,p,iQvkbZMCY;w ufydkvksa osQ vkarfjd

fiQu dh m¡QpkbZ fofufnZ"V eksVkbZ osQ 60 izfr'kr ls vfèkd

ugha gksxhA ;fn vkarfjd fiQu dks dkVuk iM+s rks fiQu dh

vfèkdre m¡QpkbZ fuekZrk vkSj Øsrk osQ chp lgerh vuqlkj

gksxhA

20 nwljs ijh{k.k20 nwljs ijh{k.k

20 nwljs ijh{k.k

izR;sd p;fur ufydk ij

13-1 13-1

13-1 esa fofufnZ"V ruu ijh{k.k osQ

1986 and the Rules and Regulations made thereunder.

The details of conditions under which the licence for

the use of Standard Mark may be granted to the

manufacturers or producers may be obtained from the

Bureau of Indian Standards.

SECTION 2 WELDED STEEL TUBES

17 GENERAL

17.1 This section covers requirements for hot finished

welded steel tubes, electric resistance welded or high

frequency induction butt-welded steel tubes and

oxyacetylene welded tubes in as welded, welded and

annealed/normalized condition.

18 MECHANICAL PROPERTIES

The mechanical properties of welded tubes when tested

in accordance with 13.1 shall conform to the and

requirements given in Table 2.

19 TOLERANCES

19.1 Tubes shall conform to the following tolerances.

19.1.1 Outside Diameter

a) For the tubes manufactured by HFW process:

SI No. Outside Diameter Tolerances

1) Sizes up to and

0.5

mm

1.0

+

−

including 40 mm

2) Sizes over 40 mm ± 1 percent

b) For the tubes manufactured by ERW/HFIW

processes and OAW process:

1) Where the ratio of outside diameter to

thickness is not greater than 33:1, the

tolerances shall be as shown in Table 4.

2) Where the ratio of outside diameter to

thickness is greater than 33:1 the

tolerance shall be as agreed to between

the purchaser and the manufacturer.

19.1.2 Thickness

The tolerance on thickness excluding the weld shall be

± 10 percent.

19.1.3 The height of internal fin in case of ERW/ HFIW

tubes shall be not greater than 60 percent of the

specified thickness. In case internal fin is required to

be cut the maximum fin height is to be as agreed to

between the manufacturer and the purchaser.

20 OTHER TESTS

In addition to the tensile test as specified in 13.1 each

8

vkbZ,l@vkbZ,l@

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vfrfjDr tc ufydk ij

13-2 13-2

13-2 ;k

13-413-4

13-4 ;k

13-5]13-5]

13-5] tks Hkh

mi;qDr gks] ijh{k.k fd;k tk, rks lkj.kh 5] 6 rFkk 7 esa

fofufnZ"V vko';drkvksa dh iwfrZ gksA

vuqHkkx 3 xeZ ifj"Ñr lhoujfgrvuqHkkx 3 xeZ ifj"Ñr lhoujfgr

vuqHkkx 3 xeZ ifj"Ñr lhoujfgr

bLikr ufydk,a (,p,iQ,l)bLikr ufydk,a (,p,iQ,l)

bLikr ufydk,a (,p,iQ,l)

21 lkekU;21 lkekU;

21 lkekU;

21-121-1

21-1 bl vuqHkkx esa vkdkj 406-4 feeh- rFkk mlosQ lefgr

ckg~; O;kl dh vko';drk,a 'kkfey gSaA

21-221-2

21-2 fuekZ.k (m¼"kZ.k rFkk deh'kfuax) osQ nkSjku] xzsM 310

dh ufydkvksa dks fo'ks"k oSfYaMx rduhd dh vko';drk gks

ldrh gS rFkk ;g Øsrk vkSj fuekZrk osQ chp le>kSrs osQ

vèkhu fd;k tkuk pkfg,A

22 ;kaf=kd xq.kèkeZ22 ;kaf=kd xq.kèkeZ

22 ;kaf=kd xq.kèkeZ

,p,iQ,l bLikr ufydkvksa osQ ;kaf=kd xq.kèkeZ dk ijh{k.k

;fn

13-113-1

13-1 osQ vuqlkj fd;k tk, rks lkj.kh 8 esa nh xbZ

vko';drkvksa osQ vuq:i gksxkA

23 vk;ke rFkk xq.kèkeZ23 vk;ke rFkk xq.kèkeZ

23 vk;ke rFkk xq.kèkeZ

23-123-1

23-1 ufydkvksa osQ lcls vfèkd bLrseky gksus okys vk;ke

lkj.kh 9 esa fn, x, gSaA fdlh Hkh vU; vkdkj osQ fy, Øsrk

vkSj fuekZrk osQ chp lgerh gks ldrh gSA

23-1-123-1-1

23-1-1 ufydkvksa osQ fMtkbu xq.k vuqcaèk [k esa ekxZn'kZu osQ

fy, fn, x, gSaA

24 NwVsa24 NwVsa

24 NwVsa

24-124-1

24-1 ufydk, fuEufyf[kr NwVksa osQ vuq:i gksaxhA

24-1-124-1-1

24-1-1 ckg~; O;kl NwVsa

vkdkj 48-3 feeh- rFkk mlosQ

+0.5

1.0

−

fe eh-

lefgr ckg~; O;kl

vkdkj 48-3 feeh- ckg~; O;kl ±1 izfr'kr

osQ mQij

24-1-2 24-1-2

24-1-2 eksVkbZ

3 çfr'kr rd rFkk bldk % ±15 çfr'kr

lefgr ckg~; O;kl

3 izfr'kr rFkk mlosQ lefgr %

+

−

15

12.5

çfr'kr

ckg~; O;kl rd rFkk mlosQ

lefgr 10 izfr'kr

10 izfr'kr osQ mQij ufydk,a % ± 12-5 izfr'kr

168-3 feeh- rFkk mlosQ

lefgr ckg~; O;kl

10 izfr'kr osQ mQij ufydk,a % ± 10 izfr'kr

168-3 feeh- ckg~; O;kl

selected tube, when tested in accordance with either

13.2 or 13.4 or 13.5 as. appropriate shall satisfy the

requirements laid down in Tables 5, 6 and 7.

SECTION 3 HOT FINISHED SEAMLESS

STEEL TUBES (HFS)

21 GENERAL

21.1 This section covers requirements for hot finished

seamless steel tubes of sizes up to and including

406.4 mm outside diameter.

21.2 During fabrication (erection and commissioning),

tubes of Grade 310 may require special welding

technique and these should be the subject of agreement

between the purchaser and the manufacturer.

22 MECHANICAL PROPERTIES

The mechanical properties of HFS steel tubes when

tested in accordance with 13.1 shall conform to the

requirements laid down in Table 8.

23 DIMENSIONS AND PROPERTIES

23.1 Dimensions of the tubes most commonly used are

given in Table 9. Any other size may be agreed to

between the purchaser and the manufacturer.

23.1.1 Design properties of the tubes are given in

Annex B for guidance only.

24 TOLERANCES

24.1 Tubes shall conform to the following tolerances.

24.1.1 Outside Diameter Tolerances

Sizes up to and including :

0.5

mm

1.0

+

−

48.3 mm outside diameter

Sizes over 48.3 mm : ±1 percent

outside diameter

24.1.2 Thickness

Up to and including : ± 15 percent

3 percent of outside

diameter

Over 3 percent of outside:

15

percent

12.5

+

−

diameter up to and including

10 percent

Over 10 percent for tubes : ± 12.5 percent

upto and including

168.3 mm, outside

diameter

Over 10 percent for tubes : ± 10 percent

above 168.3 mm, outside

diameter

9

vkbZ,l@vkbZ,l@

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25 vU; ijh{k.k25 vU; ijh{k.k

25 vU; ijh{k.k

25-125-1

25-1 ufydk ij

13-113-1

13-1 esa fofufnZ"V ruu ijh{k.k osQ vfrfjDr

fuekZrk osQ fodYi ij rFkk vk;ke ij fuHkZj] piVkus lacaèkh

ijh{k.k vFkok eksM+ ijh{k.k

13-213-2

13-2 ;k

13-313-3

13-3 osQ vuqlkj djus

ij]

25-225-2

25-2 rFkk

25-325-3

25-3 esa nh xbZ vko';drkvksa dh vkiwfrZ

gksxhA

25-225-2

25-2 IysVal osQ chp dks nwjh] lw=k ls ifjdfyr eku ls

vfèkd ugah gksxh%

(1$ )

¾

$@

lh ,

,p

lh , Mh

tgk¡

,p ¾ IysVal osQ chp dh nwjh]

Mh ¾ fofuZfn"V ckg~; O;kl]

, ¾ ufydk dh fofufnZ"V eksVkbZ] vkSj

lh ¾ inuke osQ vkèkkj ij fu;r (lkj.kh 10 ns[ksa)A

25-325-3

25-3 eksM+ ijh{k.k (iV~Vh) lkj.kh 11 esa nh gqbZ vko';drkvksa

osQ vuqlkj gksxkA

vuqHkkx 4 'khr Mªku lhou jfgrvuqHkkx 4 'khr Mªku lhou jfgr

vuqHkkx 4 'khr Mªku lhou jfgr

bLikr ufydk,a (lhMh,l)bLikr ufydk,a (lhMh,l)

bLikr ufydk,a (lhMh,l)

26 lkekU;26 lkekU;

26 lkekU;

26-126-1

26-1 bl vuqHkkx esa 'khr MªkWu lhoujfgr ufydk,a ftudk

vkdkj 406-4 feeh- ckg~; O;kl] rIr rS;kj oSYMÑr] fo|qr

izfrjksèkd oSYMÑr ;k mPp vko`fÙk izsj.k oSYMÑr ufydk,¡]

oSYMÑr rFkk vuhyM+ ; izlkekU;Ñr voLfkk esa] ufydkvksa

dh vko';drk,a vkoj.k gSaA

26-226-2

26-2 ufydkvksa osQ xzsM 160] 210] 240] 370] rFkk 430 dks

lkekU; rduhdksa ls oSYM fd;k tk ldrk gSA fuekZ.k osQ

nkSjku xzsM 310] 430 rFkk 540 dh ufydkvksa dks [kkl

oSfYaMx rduhdksa dh vko';drk gks ldrh gS rFkk ;g Øsrk

vkSj fuekZrk dh lgefr vguqlkj gksxkA

27 ;kaf=kd xq.kèkeZ27 ;kaf=kd xq.kèkeZ

27 ;kaf=kd xq.kèkeZ

lhMh,l bLikr ufydkvksa dk ;kaf=kd xq.kèkeZ tc

13-113-1

13-1 osQ

vuqlkj VSLV fd;k tk, rks lkj.kh 12 esa nh xbZ vko';drkvksa

dh viwfrZ gksuh pkfg,A

28 NwVsa28 NwVsa

28 NwVsa

28-1 28-1

28-1 fuekZ.k NwVsa fuEufyf[kr ls vfèkd u gksaA

28-1-128-1-1

28-1-1 ckg~; O;kl

d) ;fn ckg~; O;kl vkSj eksVkbZ dk vuqikr 33%1 ls

vfèkd u gks rks NwVsa lkj.kh 13 osQ vuqlkj

gksaxhA

25 OTHER TESTS

25.1 In addition to the tensile test specified in 13.1 at

the option of the manufacturer and dependent upon the

dimensions, the tube subjected to either flattening test

or strip bend test in accordance with 13.2 or 13.3 shall

satisfy the requirements as laid down in 25.2 and 25.3.

25.2 The distance between the platens shall be not

greater than the value calculated from the formula:

(1 )

/

+

=

+

Ca

H

CaD

where

H=distance between plates,

D = specified outside diameter,

a = specified wall thickness, and

C = constant depending upon the designation (see

Table 10).

25.3 Bend test (strip) shall satisfy the requirements of

Table 11.

SECTION 4 COLD DRAWN SEAMLESS

STEEL TUBES (CDS)

26 GENERAL

26.1 This section covers requirements for cold drawn

seamless steel tubes of size upto 406.4 mm outside

diameter in hot finished welded, electric resistance

welded or high frequency induction welded tubes in

welded and annealed or normalized condition.

26.2 Tubes of Grades 160, 210, 240, 370 and 430 may

be welded by ordinary techniques. During fabrication,

the tubes of Grades 310, 430 and 540 may require

special welding techniques and these should be the

subject to agreement between the purchaser and the

manufacturer.

27 MECHANICAL PROPERTIES

The mechanical properties of CDS steel tubes when

tested in accordance with 13.1 shall conform to the

requirements as laid down in Table 12.

28 TOLERANCES

28.1 The following manufacturing tolerances shall not

be exceeded.

28.1.1 Outside Diameter

a) Where the ratio of outside diameter to

thickness is not greater than 33:1, the

tolerances shall be as shown in Table 13.

10

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

[k) 127-0 feeh- ls vfèkd vkdkj osQ ckg~; O;kl osQ

fy, NwVsa ± 0.08 feeh-] ckg~; O;kl $0-05 gj 25

feeh- ckg~; O;kl ;k fdlh Hkkx ijA

x) ;fn ckg~; O;kl vkSj eksVkbZ dk vuqikr 33%1 ls

vfèkd gks rks NwVsa Øsrk vkSj fuekZrk dh lgefr

vuqlkj gksaxhA

28-1-228-1-2

28-1-2 eksVkbZ

eksVkbZ ij NwVsa ±10 izfr'kr gksaxhA

28-1-328-1-3

28-1-3 cksj

;fn ufydkvks dk vkWMZj muosQ cksj vk;ke vuqlkj fn;k

tk,] rks NwVsa Øsrk vkSj fuekZrk dh lgefr vuqlkj gksaxhA

29 vU; ijh{k.k29 vU; ijh{k.k

29 vU; ijh{k.k

29-129-1

29-1

13-113-1

13-1 esa fofufnZ"V ijh{k.k osQ vfrfjDr vuhc¼ vFkok

izlkekU;hÑr ufydkvksa ij piVkus lacaèkh ijh{k.k rFkk nyu

ijh{k.k

13-213-2

13-2 vkSj

13-613-6

13-6 Øe'k% osQ vèkhu gksaxs tks Øe'k%

29-229-2

29-2 rFkk

29-3 29-3

29-3 esa nh gqbZ vko';drkvksa osQ vuqlkj gksaxh

(lkj.kh 14 ns[ksa)A

29-229-2

29-2 IysVl~ osQ chp dh nwjh] lw=k ls ifjdfyr eku ls

vfèkd ugha gksaxh%

lh ,

,p

lh , Mh

(1$ )

¾

$@

tgk¡

,p ¾ IysVl~ osQ chp dh nwjh]

Mh ¾ fofufnZ"V ckg; O;kl] vkSj

, ¾ ufydk dh fofufnZ"V eksVkbZA

29-329-3

29-3 vuhyM~ rFkk@c izlkekU;hÑr voLFkk esa ufydkvksa ij

nyu ijh{k.k lkj.kh 15 esa nh gqbZ ijh{k.k vko';drkvksa osQ

vuqlkj gksxkA

vuqHkkx 5 'khr MªkWu fo|qr izfrjksèkdvuqHkkx 5 'khr MªkWu fo|qr izfrjksèkd

vuqHkkx 5 'khr MªkWu fo|qr izfrjksèkd

oSYMÑr bLikr ufydk,a rFkk mPpoSYMÑr bLikr ufydk,a rFkk mPp

oSYMÑr bLikr ufydk,a rFkk mPp

vko`fÙk izsj.k cV~V oSYMÑr bLikrvko`fÙk izsj.k cV~V oSYMÑr bLikr

vko`fÙk izsj.k cV~V oSYMÑr bLikr

ufydk,a (lhbZMCY;w)ufydk,a (lhbZMCY;w)

ufydk,a (lhbZMCY;w)

30 lkekU;30 lkekU;

30 lkekU;

30-130-1

30-1 bl vuqHkkx esa 'khy MªkWu fo|qr izfrjksèkd oSYMÑr

bLikr ufydk,a vFkok mPp vko`fÙk izsj.k cV~V oSYMÑr

bLikr ufydkvksa dh vko';drk,a vkoj.k gSaA

30-230-2

30-2 ufydkvksa dks lkekU; rduhd ls oSYM fd;k tk ldrk gSA

30-2-130-2-1

30-2-1 ufydkvksa dk fuekZ.k 'khr MªkWu fo|qr izfrjksèkd

oSYMÑr bLikr ufydkvksa vFkok mPp vko`fÙk izsj.k oSYMÑr

bLikr ufydkvksa] }kjk fd;k tk,A

b) For sizes larger than 127.0 mm outside

diameter, the tolerances shall be ±0.08 mm,

+0.05 per 25 mm of outside diameter or part

thereof.

c) Where ratio of outside diameter to thickness

is greater than 33:1, the tolerance shall be

agreed to between the purchaser and the

manufacturer.

28.1.2 Thickness

The tolerance on thickness shall be ± 10 percent.

28.1.3 Bore

Where the tubes are ordered to bore dimensions, the

tolerances shall be agreed to between the purchaser and

the manufacturer.

29 OTHER TESTS

29.1 In addition to the tensile test specified in 13.1

annealed or normalized tubes shall be subjected to

flattening test and crushing tests as given in 13.2

and 13.6 respectively which shall satisfy the

requirements of 29.2 and 29.3 respectively (see

Table 14).

29.2 The distance between the plates shall be not greater

than the value calculated from the formula:

(1 )

/

+

=

+

Ca

H

CaD

where

H=distance between plates,

D=specified outside diameter, and

a = specified wall thickness.

29.3 Crushing test carried out on tubes in annealed and/

or normalized condition shall have the test requirements

as provided in Table 15.

SECTION 5 COLD DRAWN ELECTRIC

RESISTANCE WELDED STEEL TUBES AND

HIGH FREQUENCY INDUCTION BUTT

WELDED STEEL TUBES (CEW)

30 GENERAL

30.1 This section covers requirements for cold drawn

electric resistance welded steel tubes or high frequency

induction butt welded steel tubes.

30.2 Tubes may be welded by ordinary techniques.

30.2.1 Tubes shall be made by cold drawing electric

resistance welded steel tubes or high frequency

induction welded steel tubes.

11

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

31 voLFkk31 voLFkk

31 voLFkk

31-131-1

31-1 lhbZMCY;w 160] 210 rFkk 240 xzsMksa dh ufydkvksa dks

vuhyM+ ;k izlkekU;hÑr voLFkk esa iwfrZ dh tk,A

31-231-2

31-2 lhbZMCY;w 370 rFkk 430 xzsMksa dh ufydkvksa dh iwfrZ

Øsrk osQ fodYi ij ^,sT+k MªkWu* ; ^,sT+k MªkWu rFkk VsaijM~*

voLFkk esa dh tk,A

32 ;kaf=kd xq.kèkeZ32 ;kaf=kd xq.kèkeZ

32 ;kaf=kd xq.kèkeZ

lhbZMCY;w bLikr ufydkvksa dk ;kaf=kd xq.kèkeZ tc

13-113-1

13-1 osQ

vuqlkj VSLV fd;k tk, rks lkj.kh 16 esa nh xbZ vko';drkvksa

dh vkiwfrZ gksuh pkfg,A

33 NwVsa33 NwVsa

33 NwVsa

33-133-1

33-1 ufydkvksa ij NwVsa fuEufyf[kr osQ vuqlkj gksaA

33-1-133-1-1

33-1-1 ckg~; O;kl

d) ;fn ckg~; O;kl vkSj eksVkbZ dk vuqikr 33 % 1 ls

vfèkd u gks rks NwVsa lkj.kh 17 osQ vuqlkj gksaxhA

[k) ;fn ckg~; O;kl vkSj eksVkbZ dk vuqikr 33 % 1 ls

vfèkd gks rks NwVsa Øsrk vkSj fuekZrk djs lgefr

vuqlkj gksaxhA

33-1-233-1-2

33-1-2 eksVkbZ

eksVkbZ ij NwVsa ± 8izfr'kr gksaxhA

33-1-333-1-3

33-1-3 cksj

;fn ufydkvksa dk vkWMZj muosQ cksj osQ vk;ke vuqlkj fn;k

tk,] rks NwVsa Øsrk vkSj fuekZrk dh lgefr vuqlkj gksaxhA

34 vU; ijh{k.k34 vU; ijh{k.k

34 vU; ijh{k.k

34-134-1

34-1

13-113-1

13-1 esa fofufnZ"V ijh{k.k osQ vfrfjDr vuhyM+ ;k

izlkekU;hÑr ufydkvksa ij piVkus lacaèkh ijh{k.k

13-213-2

13-2 osQ

vuqlkj] viokg izlkj ijh{k.k

13-513-5

13-5 osQ vuqlkj rFkk nyu

ijh{k.k

13-613-6

13-6 osQ vuqlkj gksxkA

fd;s x, ijh[k.k

34-234-2

34-2]

34-334-3

34-3 rFkk

34-434-4

34-4 osQ vuqlkj gksus

pkfg,aA

34-2 piVkus lacaèkh ijh{k.k34-2 piVkus lacaèkh ijh{k.k

34-2 piVkus lacaèkh ijh{k.k

IysVksa dh nwjh lkj.kh 18 esa fn, gq, okLrfod ckg~; O;kl ls

vfèkd u gksA

34-3 viokg izlkj ijh{k.k34-3 viokg izlkj ijh{k.k

34-3 viokg izlkj ijh{k.k

ufydk lkj.kh 19 esa nh xbZ vko';drkvksa osQ vuqlkj gksA

34-4 nyu ijh{k.k34-4 nyu ijh{k.k

34-4 nyu ijh{k.k

nyu ijh{k.k lkj.kh 20 esa nh xbZ vko';drkvksa osQ vuqlkj

gksA

31 CONDITION

31.1 Tubes of Grades CEW 160, 210 and 240 shall be

supplied in either annealed or normalized condition.

31.2 Tubes of Grades CEW 370 and 430 shall be

supplied in either ‘as drawn’ or ‘as drawn and tempered’

condition at the option of the purchaser.

32 MECHANICAL PROPERTIES

Mechanical properties of CEW steel tubes when tested

in accordance with 13.1 shall conform to the

requirements as laid down in Table 16.

33 TOLERANCES

33.1 Tubes shall conform to the following tolerances.

33.1.1 Outside Diameter

a) Where the ratio of the outside diameter to

thickness is not greater than 33:1 the

tolerances shall be as shown in Table 17.

b) Where the ratio of outside diameter to

thickness is greater than 33:1, the tolerances

shall be agreed to between the purchaser and

the manufacturer.

33.1.2 Thickness

The tolerance on thickness shall be ± 8 percent.

33.1.3 Bore

Where the tubes are ordered to bore dimensions, the

tolerances shall be agreed to between the purchaser and

the manufacturer.

34 OTHER TESTS

34.1 In addition to the tensile test specified in 13.1

annealed or normalized tubes shall be subjected to the

flattening test as given in 13.2, the drift expansion test

as given in 13.5 and the crushing test as given in 13.6.

The tests shall satisfy the requirements as given

in 34.2, 34.3 and 34.4.

34.2 Flattening Test

The distance between the plates shall be not greater

than the original outside diameter as given in Table 18.

34.3 Drift Expansion Test

The tube shall satisfy the requirements of Table 19.

34.4 Crushing Test

The crushing test shall satisfy the requirements of

Table 20.

12

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

lkj.kh 1 bLikr ufydkvksa osQ izdkj rFkk xzsMlkj.kh 1 bLikr ufydkvksa osQ izdkj rFkk xzsM

lkj.kh 1 bLikr ufydkvksa osQ izdkj rFkk xzsM

([kaM 1-1 vkSj 3-1)

Øe la- vuqHkkx izdkj xzsM

(1) (2) (3) (4)

i)

2 oSYMÑr ufydk,a (MCY;wVh) blesa] xeZ ifj"Ñr oSYMÑr

(,p,iQMCY;w) ufydk,¡] fo|qr izfrjksèkd oSYMÑr ;k

mPp vko`fÙk izsj.k oSYMÑr (bZvkjMCY;w ;k ,p,iQ vkbZMCY;w)

ufydk,a rFkk vkWDlh,slhfVyhu oSYMÑr (vks,MCY;w) ufydk,a] 'kkfey gSa

160] 210] 210 rFkk 310

ii)

3 xeZ ifj"Ñr lhoujfgr (,p,iQ,l) ufydk,a 160] 210] 240 rFkk 310

iii)

4 'khr MªkWu lhou jfgr (lhMh,l) ufydk,¡ 160] 210] 240] 310] 370] 430 rFkk 540

iv)

5 'khr MªkWu fo|qr izfrjksèkd oSYMÑr (lhbZMCY;w) 160] 210] 240] 310] 370 rFkk 430

Table 1 Types and Grades of Steel Tubes

(Clauses 1.1 and 3.1)

Sl No. Section Type Grade

(1) (2) (3) (4)

i) 2

Welded tubes (WT) This includes hot finished welded (HFW)

tubes, electric resistance welded or

high frequency induction welded (ERW or HFIW)

tubes and oxyacetylene welded (OAW) tubes

160, 210, 240 and 310

ii) 3 Hot finished seamless (HFS) tubes 160, 210, 240 and 310

iii) 4 Cold drawn seamless (CDS) tubes 160, 210, 240, 310, 370, 430 and 540

iv) 5 Cold drawn electric resistance welded (CEW) 160, 210 , 240, 310, 370 and 430

lkj.kh 2 ;kaf=kd xq.k èkeZlkj.kh 2 ;kaf=kd xq.k èkeZ

lkj.kh 2 ;kaf=kd xq.k èkeZ

([kaM 18)

Øe

la-

ufydk inuke ruu

{kerk

ijkHko

izfrcy

izyacu] izfr'kr

U;wure

th,y

= 5.65

o

S

(1) (2) (3) (4) (5)

i)

MCY;wVh

160 310 160

lkj.kh

3

ii)

MCY;wVh

210 330 210 —

iii)

MCY;wVh

240 410 240 —

iv)

MCY;wVh

310 450 310 —

fVIif.k;k¡

11

1 ;fn ufydk,a] tSlh Hkh oSYMÑr voLFkk eas gSa] ij vuhyhdj.k]

cszfT+kx] oSfYMax ;k blh rjg dh ghfVax dh xbZ rks ;g xq.kèkeZ ^xehZ

osQ vlj okys {ks=k* esa fopy tk,saxsaA

22

2 MCY;wVh 310 xzsM dks oSfYaMx osQ fy, [kkl oSfYaMx rduhd dh

vko';drk gks ldrh gSA

33

3 ,l ¾ ewy varizLFk dkj {ks=kA

44

4 th,y ¾ xst dh yEckbZ] fe-eh- esaA

55

5 1 ,eih, ¾ 0-102 0 fdxzk-,iQ@feeh-

2

A

Table 2 Mechanical Properties

(Clause 18)

SI

No.

Tube

Designation

Tensile

Strength

Yield

Stress

Elongation,

Percent, Min on

Min Min

GL

= 5.65

o

S

(1) (2) (3) (4) (5)

i) WT 160 310 160 Table 3

ii) WT 210 330 210 —

iii) WT 240 410 240 —

iv) WT310 450 310 —

NOTES

1

If tubes in the as welded condition are subjected to

annealing, brazing, welding or similar heating, these properties

will deviate in the heat affected zone.

2

Welding of WT 310 Grade may require special welding

technique.

3

S

0

= Original cross-sectional area.

4 GL

= Gauge length in mm.

5

lMPa = 0.102 0 kgf/ mm

2

.

13

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

lkj.kh 3 lkj.kh 3

lkj.kh 3

th,yth,y

th,y

¾ ¾

¾

0

5 - 65

,l

ij izYkacu izfr'kr] U;wure ij izYkacu izfr'kr] U;wure

ij izYkacu izfr'kr] U;wure

(lkj.kh 2)

Øe

l-

ufydk inuke rIr ifj"Ñr vuhyM~ ;k ukesZykbTM bZvkjMCY;w] ,p,iQvkbZMCY;w o vks,MCY;w

oSYMÑr (33-7 feeh- ;k mlls

de ckgjh O;kl)

oSYMÑr (33-7 feeh- ls vfèkd

ckgjh O;kl)

(1) (2) (3) (4) (5)

i)

MCY;wVh

160

25 15 22

ii)

MCY;wVh

210

24 12 20

iii)

MCY;wVh

240

22 10 15

iv)

MCY;wVh

310

20 6 10

Table 3 Elongation Percent, Minimum on GL = 5.65

o

S

(Table 2)

Sl

No.

Tube Designation Hot Finished Annealed or

Normalized

ERW, HFIW or OAW

As Welded (Less than or

Equal to 33.7 mm OD)

As Welded (More than

33.7 mm OD)

(1) (2) (3) (4) (5)

i) WT 160 25 15 22

ii) WT 210 24 12 20

iii) WT 240 22 10 15

iv) WT 310 20 6 10

Table 4 Manufacturing Tolerances

(Clause 19.1.1)

Sl No. Over Up to and Including Tolerance on Outside Diameter

mm mm mm

(1) (2) (3) (4)

i) — 25.4 ±0.15

ii) 25.4 51.0 ±0.18

iii) 51.0 63.5 ±0.25

iv) 63.5 76.1 ±0.25

v) 76.1 88.9 ±0.31

vi) 88.9 101.6 ±0.36

vii) 101.6 114.3 ±0.43

viii) 114.3 152.4 ±0.58

ix) 152.4 168.3 ±0.65

x) 168.3 — ±0.75

lkj.kh 4 mRiknu NwV lheklkj.kh 4 mRiknu NwV lhek

lkj.kh 4 mRiknu NwV lhek

([kaM 19-1-1)

osQ mij rd vkSj lfgr ckgjh O;kl ij NwV lhek

Øe

la-

feeh- feeh- feeh-

(1) (2) (3) (4)

i) — 25.4 ±0.15

ii) 25.4 51.0 ±0.18

iii) 51.0 63.5 ±0.25

iv) 63.5 76.1 ±0.25

v) 76.1 88.9 ±0.31

vi) 88.9 101.6 ±0.36

vii) 101.6 114.3 ±0.43

viii) 114.3 152.4 ±0.58

ix) 152.4 168.3 ±0.65

x) 168.3 — ±0.75

14

vkbZ,l@vkbZ,l@

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Table 5 Test Requirements for Flattening Test on Tubes

(Clause 20)

Sl No. Tube Designation Distance Between Platens

D

(1) (2) (3)

i) WT 160 1/2

ii) WT 210 2/3

iii) WT 240 3/4

iv) WT 310 3/4

where

D

= outside diameter of tube.

lkj.kh 5 V;wc ij piVhdj.k ijh{k.k dh ijh{k.k vko';drk,alkj.kh 5 V;wc ij piVhdj.k ijh{k.k dh ijh{k.k vko';drk,a

lkj.kh 5 V;wc ij piVhdj.k ijh{k.k dh ijh{k.k vko';drk,a

([kaM 20)

Øe la-

ufydk inuke

IySVal osQ chp dh nwjh

(

Mh

)

(1) (2) (3)

i)

MCY;wVh

160

1/2

ii)

MCY;wVh

210

2/3

iii)

MCY;wVh

240

3/4

iv)

MCY;wVh

310

3/4

Mh

¾ V;wc dk ckgjh O;klA

lkj.kh 6 iwjh ufydk ij ueu ijh{k.k dh ijh{k.k vko';drk,a (60-3 feeh- rd rFkk 60-3 feehlkj.kh 6 iwjh ufydk ij ueu ijh{k.k dh ijh{k.k vko';drk,a (60-3 feeh- rd rFkk 60-3 feeh

lkj.kh 6 iwjh ufydk ij ueu ijh{k.k dh ijh{k.k vko';drk,a (60-3 feeh- rd rFkk 60-3 feeh

ckgjh O;kl okyh V;wc tks ,p,iQMCY;w izdkj ls fofuekZf.kr gks)ckgjh O;kl okyh V;wc tks ,p,iQMCY;w izdkj ls fofuekZf.kr gks)

ckgjh O;kl okyh V;wc tks ,p,iQMCY;w izdkj ls fofuekZf.kr gks)

([kaM 20)

Øe la- ufydk voLFkk iQkWjej dh f=kT;k eksM+ dh dks.k fMxzh

(1) (2) (3) (4)

i)

dkyh

6 180

ii)

tLrsnkj

8 90

Table 6 Test Requirement for Bend Test of Whole Tubes (Up to and Including 60.3 mm Outside

Diameter for the Tubes Manufactured from HFW Types Only)

(Clause 20)

Sl No. Condition of Tubes Radius of Former Angle of Bend Degree

(1) (2) (3) (4)

i) Black 6 180

ii) Galvanized 8 90

15

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

lkj.kh 7 cgko izlkj ijh{k.k dh vko';drk,a (168-3 feeh- rd rFkk mlosQ lefgr ckgjh O;kl rFkklkj.kh 7 cgko izlkj ijh{k.k dh vko';drk,a (168-3 feeh- rd rFkk mlosQ lefgr ckgjh O;kl rFkk

lkj.kh 7 cgko izlkj ijh{k.k dh vko';drk,a (168-3 feeh- rd rFkk mlosQ lefgr ckgjh O;kl rFkk

eksVkbZ 1 ls 9-53 feeh-)eksVkbZ 1 ls 9-53 feeh-)

eksVkbZ 1 ls 9-53 feeh-)

([kaM 20)

Øe la- ufydk inuke ckgjh O;kl esa o`f¼

(1) (2) (3)

i)

MCY;wVh 160 rFkk MCY;wVh 210

12.0

ii)

MCY;wVh

240

10.0

iii)

MCY;wVh

310

8.0

fVIi.kh μ ;g ijh{k.k ,p,iQMCY;w V;wc osQ fy, ykxw ugha gSA

Table 7 Requirements of Drift Expansion Test (Up to and Including 168.3 mm Outside Diameter and

Thickness 1 to 9.53 mm)

(Clause 20)

Sl No. Tube Designation Increase on Outside Diameter, Percent

(1) (2) (3)

i) WT 160 and WT 210 12.0

ii) WT 240 10.0

iii) WT 310 8.0

NOTE — This test is not applicable for HFW tubes.

Table 8 Mechanical Properties

(Clause 22)

Sl

No.

Tube Designation Tensile Strength Yield Stress

Min Min

MPa MPa

Elongation Percent, Min

on

o

=5.65

S

GL

(1) (2) (3) (4) (5)

i) HFS 160 310 160 25

ii) HFS 210 330 210 24

iii) HFS 240 410 240 22

iv) HFS 310 450 310 20

NOTES

1 S

o

= Original cross-sectional area.

2 GL = Gauge length, in mm.

3 l MPa = 0.102 0 kgf/mm

2

.

lkj.kh 8 ;kaf=kd xq.klkj.kh 8 ;kaf=kd xq.k

lkj.kh 8 ;kaf=kd xq.k

([kaM 22)

Øe la- ufydk inuke ruu {kerk ijkHko izfrcy izyacu izfr'kr]

U;wure

th,y

=5.65

o

,l

U;wure U;wure ij

,eih, ,eih,

(1) (2) (3) (4) (5)

i)

,p,iQ,l

160

310 160 25

ii)

,p,iQ,l

210

330 210 24

iii)

,p,iQ,l

240

410 240 22

iv)

,p,iQ,l

310

450 310 20

fVIif.k;k¡

11

1 ,l

o

¾ ewy vuqizLFk dkV {ks=kA

22

2 th,y ¾ xst yEckbZA

33

3 1 ,eih, ¾ 0-102 0 fdxzke,iQ@feeh-

2

A

16

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 9 Sizes of Hot Finished Seamless Steel Tubes

(Clause 23.1)

Sl No. Approximate Outside Diameter Thickness

mm mm

(1) (2) (3) (4) (5) (6) (7)

i) 42.4 3.2 4.0 5.4 — —

ii) 48.3 3.2 4.0 5.0 5.9 —

iii) 60.3 3.6 4.5 5.0 6.3 —

iv) 76.1 3.6 4.5 5.4 6.3

v) 88.9 4.0 5.0 5.4 6.3

vi) 101.6 4.0 5.0 6.3 — —

vii) 114.3 4.5 5.4 6.3 8.0 —

viii) 127.0 4.5 5.0 5.4 — —

ix) 139.7 4.5 5.0 5.4 6.3 8.0

x) 152.4 4.5 5.0 5.4 — —

xi) 165.1 4.5 5.0 5.4 6.3 —

xii) 168.3 4.5 5.0 5.4 6.3 —

xiii) 193.7 5.0 5.4 6.3 8.0 8.0

xiv) 219.1 5.0 5.6 6.3 — —

xv) 244.5 5.9 7.1 8.0 — —

xvi) 273.0 6.3 7.1 9.5 — —

xvii) 323.9 7.1 8.0 9.5 — —

xviii) 355.6 9.5 12.5 — — —

xix) 406.4 9.5 12.5 — — —

lkj.kh 9 rIr rS;kj lhou jfgr bLikr V;wc osQ vkdkjlkj.kh 9 rIr rS;kj lhou jfgr bLikr V;wc osQ vkdkj

lkj.kh 9 rIr rS;kj lhou jfgr bLikr V;wc osQ vkdkj

([kaM 23-1)

ckgjh O;kl yxHkx

eksVkbZ

Øe

la-

feeh-

(1) (2) (3) (4) (5) (6) (7)

i) 42.4 3.2 4.0 5.4 — —

ii) 48.3 3.2 4.0 5.0 5.9 —

iii) 60.3 3.6 4.5 5.0 6.3 —

iv) 76.1 3.6 4.5 5.4 6.3

v) 88.9 4.0 5.0 5.4 6.3

vi) 101.6 4.0 5.0 6.3 — —

vii) 114.3 4.5 5.4 6.3 8.0 —

viii) 127.0 4.5 5.0 5.4 — —

ix) 139.7 4.5 5.0 5.4 6.3 8.0

x) 152.4 4.5 5.0 5.4 — —

xi) 165.1 4.5 5.0 5.4 6.3 —

xii) 168.3 4.5 5.0 5.4 6.3 —

xiii) 193.7 5.0 5.4 6.3 8.0 8.0

xiv) 219.1 5.0 5.6 6.3 — —

xv) 244.5 5.9 7.1 8.0 — —

xvi) 273.0 6.3 7.1 9.5 — —

xvii) 323.9 7.1 8.0 9.5 — —

xviii) 355.6 9.5 12.5 — — —

xix) 406.4 9.5 12.5 — — —

17

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 10 Constant for Flattening Test

(Clause 25.2)

Sl No. Tube Designation Constant (

C

)

(1) (2) (3)

i) HFS 160 0.09

ii) HFS 210 0.09

iii) HFS 240 0.07

iv) HFS 310 0.06

NOTE — Surface defects revealed during flattening test shall be removed by grinding and the remaining well thickness shall not be

less than the minimum thickness permissible.

lkj.kh 10 piVkus lacaèkh ijh{k.k dk fLFkjkadlkj.kh 10 piVkus lacaèkh ijh{k.k dk fLFkjkad

lkj.kh 10 piVkus lacaèkh ijh{k.k dk fLFkjkad

([kaM 25-2)

Øe la- ufydk inuke fLFkjkad (

lh

)

(1) (2) (3)

i)

,p,iQ,l

160

0.09

ii)

,p,iQ,l

210

0.09

iii)

,p,iQ,l

240

0.07

iv)

,p,iQ,l

310

0.06

fVIi.kh μ piVhdj.k ijh{k.k osQ nkSjku ik, x, lrg nks"kksa dks fèklkbZ ls nwj fd;k tk, rFkk cph gqbZ nhokj dh eksVkbZ U;wure vuqe; eksVkbZ

ls de u gksA

lkj.kh 11 eksM+ ijh{k.k (iV~Vh) dh ijh{k.k vko';drk,alkj.kh 11 eksM+ ijh{k.k (iV~Vh) dh ijh{k.k vko';drk,a

lkj.kh 11 eksM+ ijh{k.k (iV~Vh) dh ijh{k.k vko';drk,a

([kaM 25-3)

Øe

la-

ufydk inuke NM dk O;kl

ufydk dh eksVkbZ 9-5 feeh- rd rFkk mlosQ lefgr ufydk dh eksVkbZ 9-5 feeh- ls vfèkd

(1) (2) (3) (4)

i)

,p,iQ,l 160 vkSj 210 3

,

4

,

;k nks frgkbZ vUnj osQ O;kl dk] tks Hkh de gks

ii)

,p,iQ,l 240 4

,

5

,

;k lkr&nloka fgLlk vUnj osQ O;kl dk] tks Hkh

de gks

iii)

,p,iQ,l 310 5

,

6

,

;k rhu&pkSFkkbZ] vUnj osQ O;kl dk] tks Hkh de

gks

fVIi.kh μ

,

¾ ufydk dks eksVkbZ] feeh- esaA

Table 11 Test Requirements for Bend Test (Strip)

(Clause 25.3)

Sl

No.

Tube Designation Diameter of Bar

Tubes Up to and Including 9.5 mm Thickness Tubes Over 9.5 mm Thickness

(1) (2) (3) (4)

i) HFS 160 and 210 3

a

4

a

or two-thirds the inside diameter, whichever is smaller

ii) HFS 240 4

a

5

a

or seven-tenths the inside diameter whichever is smaller

iii) HFS 310 5

a

6

a

or three quarters the inside diameter whichever is smaller

NOTE —

a

= Thickness of tubes, mm.

18

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 12 Mechanical Properties

(Clause 27)

Tube Tensile Strength Yield Stress Elongation,

Designation

Min Min

Percent,

Min

MPa MPa

on

o

=5.65

S

GL

(1) (2) (3) (4)

As normalized or annealed condition

:

CDS 160 310 160 25

CDS 210 330 210 24

CDS 240 410 240 22

CDS 310 450 310 20

As drawn or as drawn and stress relieved condition at the option of the manufacturer:

CDS 370

1)

410 370 6

CDS 430

1)

540 430 5

CDS 540

1)

650 540 4

1)

If as drawn or as drawn and stress relieved/tempered tubes are subjected to annealing, brazing, welding or similar heating, these

properties will be reduced in the heat affected zone.

lkj.kh 12 ;kaf=kd xq.kèkeZlkj.kh 12 ;kaf=kd xq.kèkeZ

lkj.kh 12 ;kaf=kd xq.kèkeZ

([kaM 27)

ufydk inuke ruu {kerk ijkHko izfrcy izyacu] izfr'kr

U;wure U;wure th,y

¾

o

,l

5 - 65 ] ij

,eih, ,eih,

(1) (2) (3) (4)

fliZQ izklekU;hÑr ;k vuhyu voLFkk

lhMh,l 160 310 160 25

lhMh,l 210 330 210 24

lhMh,l 240 410 240 22

lhMh,l 310 450 310 20

fliZQ MªkWu ;k MªkWu rFkk izfrcy folthZ@VsaijM~ voLFkk esa] fuekZrk osQ fodYi ij

lhMh,l 370

1)

410 370 6

lhMh,l 430

1)

540 430 5

lhMh,l 540

1)

650 540 4

1)

;fn ufydk,a fliZQ MªkWu ;k MªkWu rFkk izfrcy folthZ@VsaijM~ ufydkvksa ij vuhy] czsftax] oSfYMax ;k blh rjg dh ghfVax dh xbZ gks rks] rks

;g xq.kèkeZ xehZ osQ vlj okys {ks=k esa de gks tk,saxsA

lkj.kh 13 mRiknu NwVsalkj.kh 13 mRiknu NwVsa

lkj.kh 13 mRiknu NwVsa

([kaM 28-1-1)

Øe

la-

ls vfèkd mQij rFkk lefgr ckg~; O;kl ij

NwVsa

feeh- feeh- feeh-

(1) (2) (3) (4)

i) — 25.4 ±0.13

ii) 25.4 38.1 ±0.15

iii) 38.1 51.0 ±0.18

iv) 51.0 63.5 ±0.20

v) 63.5 76.1 ±0.23

vi) 76.1 88.9 ±0.25

vii) 88.9 101.6 ±0.28

viii) 101.6 114.3 ±0.31

ix) 114.3 127.0 ±0.33

Table 13 Manufacturing Tolerances

(Clause 28.1.1)

Sl

No.

Over Up to and

Including

Tolerance on

Outside Diameter

mm mm mm

(1) (2) (3) (4)

i) — 25.4 ±0.13

ii) 25.4 38.1 ±0.15

iii) 38.1 51.0 ±0.18

iv) 51.0 63.5 ±0.20

v) 63.5 76.1 ±0.23

vi) 76.1 88.9 ±0.25

vii) 88.9 101.6 ±0.28

viii) 101.6 114.3 ±0.31

ix) 114.3 127.0 ±0.33

19

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 14 Constant for Flattening Test

(Clause 29.1)

Sl No. Tube Designation Constant (

C

)

(1) (2) (3)

i) CDS 160 0.10

ii) CDS 210 0.09

iii) CDS 240 0.07

iv) CDS 310 0.06

NOTE — Surface defects revealed during flattening test shall

be removed by grinding and the remaining wall thickness shall

not be less then the minimum thickness permissible.

lkj.kh 14 piVhdj.k ijh{k.k lkj.kh 14 piVhdj.k ijh{k.k

lkj.kh 14 piVhdj.k ijh{k.k

osQ fy, fu;rosQ fy, fu;r

osQ fy, fu;r

([kaM 29-1)

Øe la- ufydk inuke fu;r (

lh

)

(1) (2) (3)

i)

lhMh,l

160 0.10

ii)

lhMh,l

210 0.09

iii)

lhMh,l

240 0.07

iv)

lhMh,l

310 0.06

fVIi.kh μ piVhdj.k ijh{k.k osQ nkSjku ik, x, lrg nks"kksa dk

f?klkbZ ls fu"dklu fd;k tk, rFkk ufydk dh cph gqbZ eksVkbZ

vuqe; eksVkbZ ls de u gksA

Table 15 Test Requirement for Crushing Test

(Clause 29.3)

Sl

No.

Tube Designation Minimum Reduction of Original

Length After Crushing, Percent

(1) (2) (3)

i) CDS 160 50

ii) CDS 210 50

iii) CDS 240 25

iv) CDS 310 25

lkj.kh 15 nyu ijh{k.k dh ijh{k.k vko';drk,alkj.kh 15 nyu ijh{k.k dh ijh{k.k vko';drk,a

lkj.kh 15 nyu ijh{k.k dh ijh{k.k vko';drk,a

([kaM 29-3)

Øe

la-

ufydk inuke nyu osQ ckn okLrfod yEckbZ eas deh]

U;wure

] izfr'kr

(1) (2) (3)

i)

lhMh,l

160 50

ii)

lhMh,l

210 50

iii)

lhMh,l

240 25

iv)

lhMh,l

310 25

Table 16 Mechanical Properties

(Clause 32)

Tube

Designation

Tensile

Strength

Yield

Stress

Elongation, Percent,

Min

on

Min Min

o

=5.65

S

GL

MPa MPa

(1) (2) (3) (4)

As normalized or annealed condition

CEW 160 310 160 25

CEW 210 330 210 24

CEW 240 410 240 22

As drawn or drawn and stress relieved/tempered cogitation

CEW 370

1)

410 370 6

CEW 430

1)

540 430 5

1)

If tubes of these grades are subjected to annealing, brazing,

welding or similar heating these properties will be reduced in the

heat affected zone.

lkj.kh 16 ;kaf=kd xq.kèkeZlkj.kh 16 ;kaf=kd xq.kèkeZ

lkj.kh 16 ;kaf=kd xq.kèkeZ

([kaM 32)

ufydk inuke ruu

{kerk

ijkeo

izfrcy

izyacu izfr'kr

U;wure

th,y

=5.65

o

,l

] ij

,eih, ,eih,

(1) (2) (3) (4)

fliZQ izklekU;hÑr ;k vuhyu voLFkk

lhbZMCY;w

160 310 160 25

lhbZMCY;w

210 330 210 24

lhbZMCY;w

240 410 240 22

fliZQ MªkWu ;k MªkWu rFkk izfrcy folthZ@VsaijM+ voLFkk esa

lhbZMCY;w

370

1)

410 370 6

lhbZMCY;w

430

1)

540 430 5

1)

;fn bu xzsMksa dh ufydkvksa dks vuhyu] czsftax oSfYMax ;k blh

rjg dh vU; ghfVax dh xbZ gks rks ;g xq.kèkeZ xehZ osQ vlj okys

{ks=k esa de gks tk,saxsaA

Table 17 Tolerances

(Clause 33.1.1)

Sl

No.

Over Up to and

Including

Tolerance on

Outside Diameter

mm mm mm

(1) (2) (3) (4)

i) — 25.4 ±0.13

ii) 25.4 38.1 ±0.15

iii) 38.1 51.0 ±0.18

iv) 51.0 63.5 ±0.20

v) 63.5 76.1 ±0.23

vi) 76.1 88.9 ±0.25

vii) 88.9 101.6 ±0.28

viii) 101.6 114.3 ±0.31

lkj.kh 17 NwVsalkj.kh 17 NwVsa

lkj.kh 17 NwVsa

([kaM 33-1-1)

osQ mQij rd rFkk lefgr ckg; O;kl ij NwVsa

Øe

la-

feeh- feeh- feeh-

(1) (2) (3) (4)

i) — 25.4 ±0.13

ii) 25.4 38.1 ±0.15

iii) 38.1 51.0 ±0.18

iv) 51.0 63.5 ±0.20

v) 63.5 76.1 ±0.23

vi) 76.1 88.9 ±0.25

vii) 88.9 101.6 ±0.28

viii) 101.6 114.3 ±0.31

20

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 18 Distances between Plates for

Flattening Test

(Clause 34.2)

Sl No. Tube Designation Distance Between Plates

D

(1) (2) (3)

i) CEW 160 1/2

ii) CEW 210 2/3

iii) CEW 240 3/4

lkj.kh 18 piVu lacaèkh ijh{k.k osQ fy, IysVksa osQlkj.kh 18 piVu lacaèkh ijh{k.k osQ fy, IysVksa osQ

lkj.kh 18 piVu lacaèkh ijh{k.k osQ fy, IysVksa osQ

chp dh nwjhchp dh nwjh

chp dh nwjh

([kaM 34-2)

Øe la- ufydk inuke IysVksa osQ chp dh nwjh

Mh

(1) (2) (3)

i)

lhbZMCY;w

160 1/2

ii)

lhbZMCY;w

210 2/3

iii)

lhbZMCY;w

240 3/4

Table 19 Drift Expansion Test

(Clause 34.3)

Sl No. Tube Designation Minimum Expansion of

Outside Diameter,

Percent

(1) (2) (3)

i) CEW 160 12

ii) CEW 210 12

iii) CEW 240 10

lkj.kh 19 cgko foLrkj ijh{k.klkj.kh 19 cgko foLrkj ijh{k.k

lkj.kh 19 cgko foLrkj ijh{k.k

([kaM 34-3)

Øe- la- ufydk inuke ckg~; O;kl dk U;wure

foLrkj izfr'kr

(1) (2) (3)

i)

lhbZMCY;w

160 12

ii)

lhbZMCY;w

210 12

iii)

lhbZMCY;w

240 10

Table 20 Test Requirements for Crushing Test

(Clause 34.4)

Sl

No.

Tube

Designation

Reduction of Original

Length After Crushing,

Annealed/Normalized,

Percent

As Drawn or

Drawn and Stress

Relieved/Tempered

(1) (2) (3) (4)

i) CEW 160 50 —

ii) CEW 210 50 —

iii) CED 240 50 —

iv) CEW 370 — 25

v) CEW 430 — 25

lkj.kh 20 nyu ijh{k.k dh ijh{k.k vko';drk,alkj.kh 20 nyu ijh{k.k dh ijh{k.k vko';drk,a

lkj.kh 20 nyu ijh{k.k dh ijh{k.k vko';drk,a

([kaM 34-4)

Øe

la-

ufydk

inuke

nyu] ,suhyM@ukesZykbTM

mijkUr ewy yEckbZ esa

deh]

izfr'kr

Mªku dh gqbZ ;k

MªkWu vk

Sj izfrcy

folftZr@Vsaij dh

gqbZ

(1) (2) (3) (4)

i)

lhbZMCY;w

160 50 —

ii)

lhbZMCY;w

210 50 —

iii)

lhbZMCY;w

240 50 —

iv)

lhbZMCY;w

370 — 25

v)

lhbZMCY;w

430 — 25

vuqcaèk dvuqcaèk d

vuqcaèk d

(izkDdFku)

Øsrk }kjk nh tkus okyh lwpukØsrk }kjk nh tkus okyh lwpuk

Øsrk }kjk nh tkus okyh lwpuk

d&1d&1

d&1 fuEufyf[kr lwpuk Øsrk }kjk nh tk,%

d) izdkj rFkk xzsM (

ns[ksa

33 rFkk lkj.kh 1)]

[k) vkdkj (

ns[ksa

110 rFkk 223-1)]

x) og yEckbZ ftlesa ufydkvksa dh iwfrZ dh tk,

(ns[ksa

99

9 rFkk

1111

11)]

?k) ;fn ok¡fNr gks rks lrg ij dksfVax dh [kkl

vko';drk,¡ (ns[ksa

1212

12)]

A-1 The following information to be supplied by the

purchaser:

a) Types and grades (see 3 and Table 1),

b) Size (see 10 and 23.1),

c) Length in which tubes are to be supplied (see

9 and 11),

d) Special requirements of surface coating, if

desired (see 12),

ANNEX A

(Foreword)

INFORMATION TO BE SUPPLIED BY THE PURCHASER

21

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

M+) ;fn izek.ki=k dh vko';drk gks (

ns[ksa

112-1)]

p) vkarfjd fiQu dh m¡QpkbZ (ns[ksa

19-1-319-1-3

19-1-3)] rFkk

N) ;fn fdlh [kkl oSfYMax rduhd dh vko';drk

gks (ns[ksa

26-226-2

26-2)A

e) Whether test certificate is desired (see 12.1),

f) Height of internal fin (see 19.1.3), and

g) Any special welding technique desired (see

26.2).

vuqcaèk [kvuqcaèk [k

vuqcaèk [k

([kaM 1-1] 10 rFkk 23-1-1)

bLikr ufydkvksa osQ vk;ke vkSj fMtkbu osQ xq.kbLikr ufydkvksa osQ vk;ke vkSj fMtkbu osQ xq.k

bLikr ufydkvksa osQ vk;ke vkSj fMtkbu osQ xq.k

ckg~; O;kl eksVkbZ Hkkj varizLFk

dkV

tM+Ro vkèkw.kZ lsD'ku dk

ekikad

ifjHkze.k f=kT;k

feeh- feeh- fdyksxzke@eh- lseh-

4

lseh-

4

lseh-

3

lseh-

(1) (2) (3) (4) (5) (6) (7)

1.8 0.866 1.10 0.53 0.50 0.69

2.0 0.952 1.21 0.57 0.54 0.69

2.6 1.20 1.53 0.68 0.64 0.67

3.2 1.43 1.82 0.77 0.72 0.65

21.3

4.0 1.71 2.17 0.86 0.81 0.63

1.8 1.11 1.42 1.12 0.83 0.89

2.0 1.23 1.56 1.22 0.91 0.88

2.3 1.40 1.78 1.36 1.01 0.87

2.6 1.56 1.98 1.48 1.10 0.86

3.2 1.87 2.38 1.70 1.27 0.85

26.9

4.0 2.26 2.88 1.95 1.45 0.82

2.0 1.56 1.99 2.51 1.49 1.12

2.3 1.78 2.27 2.81 1.67 1.11

2.6 1.99 2.54 3.09 1.84 1.10

3.2 2.41 3.07 3.60 2.14 1.08

4.0 2.93 3.73 4.19 2.49 1.06

33.7

4.5 3.24 4.13 4.51 2.68 1.05

2.3 2.27 2.90 5.85 2.76 1.42

2.6 2.55 3.25 6.46 3.05 1.41

3.2 3.09 3.94 7.62 3.59 1.39

3.6 3.44 4.39 8.33 3.93 1.38

4.0 3.79 4.83 8.90 4.24 1.36

5.0 4.61 5.87 10.45 4.93 1.33

42.4

5.4 4.93 6.34 11.38 5.36 1.32

2.3 2.61 3.32 8.80 3.64 1.63

2.6 2.93 3.73 9.77 4.05 1.62

2.9 3.25 4.14 10.70 4.43 1.61

3.2 3.56 4.53 11.59 4.80 1.60

3.6 3.97 5.05 12.69 5.25 1.59

4.0 4.37 5.57 13.77 5.70 1.57

4.9 5.24 6.64 15.99 6.63 1.55

5.0 5.34 6.80 16.15 6.69 1.54

5.6 5.90 7.51 17.41 7.21 1.52

48.3

5.9 6.16 7.86 18.20 7.54 1.52

22

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 1 — (Concluded)

ckg~; O;kl eksVkbZ Hkkj varizLFk

dkV

tM+Ro vkèkw.kZ lsD'ku dk

ekikad

ifjHkze.k f=kT;k

feeh- feeh- fdyksxzke@eh- lseh-

4

lseh-

4

lseh-

3

lseh-

(1) (2) (3) (4) (5) (6) (7)

2.3 3.29 4.19 17.65 5.85 2.05

2.6 3.70 4.71 19.64 6.51 2.04

2.9 4.11 5.23 21.59 7.16 2.03

3.2 4.51 5.74 23.47 7.78 2.02

3.6 5.03 6.41 25.87 8.58 2.01

4.0 5.55 7.07 28.15 9.34 2.00

4.5 6.19 7.89 30.9 10.2 1.98

5.0 6.82 8.7 33.48 11.1 1.96

5.6 7.55 9.62 36.36 12.06 1.94

60.3

6.3 8.39 10.6 39.8 13.2 1.92

2.6 5.24 6.00 40.57 10.66 2.60

2.9 5.75 6.67 44.74 11.76 2.59

3.2 6.44 7.33 48.78 12.8 2.58

3.6 7.11 8.20 54.01 14.2 2.57

4.5 7.95 10.1 65.12 17.1 2.54

5.0 8.77 11.16 70.87 18.63 2.52

5.4 9.42 11.9 75.4 19.8 2.52

6.3 10.8 13.8 85.8 22.5 2.48

76.1

7.1 12.1 15.38 92.50 24.31 2.45

2.9 6.15 7.83 72.47 16.30 3.04

3.2 6.76 8.62 79.21 17.8 3.03

4.0 8.38 10.7 96.34 21.7 3.00

5.0 10.3 13.2 116.4 26.2 2.97

5.4 11.1 14.0 123.8 27.8 2.97

5.6 11.5 14.65 127.64 28.72 2.95

6.3 12.8 16.2 141.2 31.8 2.93

88.9

8.0 16.0 20.32 167.86 37.76 2.87

3.6 8.70 11.1 133.2 26.2 3.47

4.0 9.63 12.3 146.2 28.8 3.45

101.6

5.0 11.9 15.2 177.5 34.9 3.42

3.2 8.77 11.16 172.33 30.15 3.93

3.6 9.83 12.5 192.0 33.6 3.92

4.5 12.2 15.5 234.3 41.0 3.89

5.4 14.5 18.5 274.5 48.0 3.86

6.3 16.8 21.2 315.0 55.1 3.83

8.0 21.0 26.3 377.6 66.0 3.78

114.3

8.8 22.9 29.15 408.38 71.46 3.74

4.5 13.6 17.3 325.3 51.2 4.33

5.0 15.0 19.2 357.1 56.2 4.32

127.0

5.4 16.2 20.6 302.0 60.2 4.30

3.6 12.1 15.38 356.36 51.02 4.81

4.0 13.4 17.04 392.57 56.20 4.80

4.5 15.0 19.1 437.2 62.6 4.78

5.0 16.6 21.2 480.5 68.8 4.77

5.4 17.9 22.8 514.5 73.7 4.75

6.3 20.7 26.3 591.0 84.7 4.73

8.0 26.0 32.5 716.0 103.0 4.71

139.7

10.0 32.0 40.73 861.55 123.34 4.60

23

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 1 — (Concluded)

ckg~; O;kl eksVkbZ Hkkj varizLFk

dkV

tM+Ro vkèkw.kZ lsD'ku dk

ekikad

ifjHkze.k f=kT;k

feeh- feeh- fdyksxzke@eh- lseh-

4

lseh-

4

lseh-

3

lseh-

(1) (2) (3) (4) (5) (6) (7)

4.5 16.4 20.9 572.20 75.10 5.23

5.0 18.2 23.2 629.50 82.60 5.21

152.4

5.4 19.6 24.9 674.50 88.50 5.20

4.5 17.8 22.7 732.60 88.70 5.68

5.0 19.7 25.1 806.60 97.70 5.66

5.4 21.2 27.1 864.70 105.00 5.65

165.1

6.3 24.8 31.4 992.00 120.00 5.63

4.0 16.2 20.64 696.87 82.81 5.81

4.5 18.2 23.2 777.20 98.40 5.79

5.0 20.1 25.7 855.80 10200 5.78

5.4 21.7 27.6 917.70 10900 5.76

6.3 25.2 32.1 1053 00 12500 5.73

7.1 28.2 35.94 1 169.66 13900 5.70

8.0 31.6 39.7 1 288 00 15300 5.69

168.3

11.0 42.7 54.33 1 688.60 200.67 5.58

5.0 23.3 29.6 1 320 00 13600 6.67

5.4 25.1 31.9 1 417 00 14600 6.66

5.9 27.3 34.8 1 536 00 15900 6.64

6.3 29.1 37.0 1 600 00 16500 6.60

193.7

8.0 36.6 46.3 2 004 00 20700 6.57

4.5 23.8 30.32 1 746.18 159.40 7.59

5.0 26.4 33.6 1 928 00 17600 7.57

5.6 29.5 37.6 2 142 00 19500 7.56

6.3 33.1 42.0 2 404 00 21900 7.54

8.0 41.6 52.0 1 940 00 26800 7.52

219.1

12.5 63.7 81.09 4 342.35 396.38 7.32

5.9 34.2 44.2 3 149 00 25800 8.44

7.1 41.7 53.5 3 776 00 30800 8.42

244.5

8.0 46.1 50.4 4 130 00 33800 8.40

5.0 33.0 42.08 3 779.25 276.87 9.48

6.3 41.4 52.5 4 745 00 34800 9.51

7.1 46.6 59.0 5 290 00 38800 9.48

273.0

10.0 64.9 82.6 7 154 00 52400 9.31

5.6 44.0 55.97 7 094.44 438.06 11.3

7.1 55.5 70.4 8 910 00 54900 11.3

8.0 62.3 78.0 9 830 00 61600 11.2

323.9

10.0 77.4 98 12 158 00 75000 11.1

5.6 48.3 61.54 9 425.72 530.13 12.4

8.0 68.6 87.32 13 195.12 742.13 12.3

10.0 85.2 108.6 16 223 00 91200 12.2

11.0 93.5 119.02 17 684.91 994.65 12.2

355.6

12.5 106.0 133.0 19 820 00 1 11500 12.2

6.3 62.2 79.15 15 841.84 779.62 14.2

8.8 86.3 109.86 21 719.76 1 068.89 14.1

10.0 97.8 124.5 24 475 00 1 204.50 14.0

.406.4

12.5 121.0 153.0 30 020 00 1 475.00 14.0

24

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

ANNEX B

(Clauses 1.1, 10 and 23.1.1)

DIMENSIONS AND DESIGN PROPERTIES OF STEEL TUBES

Outside

Diameter

Thickness Mass Area of

Cross-Section

Moment of

Inertia

Modulus of

Section

Radius of

Gyration

mm mm kg/m cm

4

cm

4

cm

3

cm

(1) (2) (3) (4) (5) (6) (7)

1.8 0.866 1.10 0.53 0.50 0.69

2.0 0.952 1.21 0.57 0.54 0.69

2.6 1.20 1.53 0.68 0.64 0.67

3.2 1.43 1.82 0.77 0.72 0.65

21.3

4.0 1.71 2.17 0.86 0.81 0.63

1.8 1.11 1.42 1.12 0.83 0.89

2.0 1.23 1.56 1.22 0.91 0.88

2.3 1.40 1.78 1.36 1.01 0.87

2.6 1.56 1.98 1.48 1.10 0.86

3.2 1.87 2.38 1.70 1.27 0.85

26.9

4.0 2.26 2.88 1.95 1.45 0.82

2.0 1.56 1.99 2.51 1.49 1.12

2.3 1.78 2.27 2.81 1.67 1.11

2.6 1.99 2.54 3.09 1.84 1.10

3.2 2.41 3.07 3.60 2.14 1.08

4.0 2.93 3.73 4.19 2.49 1.06

33.7

4.5 3.24 4.13 4.51 2.68 1.05

2.3 2.27 2.90 5.85 2.76 1.42

2.6 2.55 3.25 6.46 3.05 1.41

3.2 3.09 3.94 7.62 3.59 1.39

3.6 3.44 4.39 8.33 3.93 1.38

4.0 3.79 4.83 8.90 4.24 1.36

5.0 4.61 5.87 10.45 4.93 1.33

42.4

5.4 4.93 6.34 11.38 5.36 1.32

2.3 2.61 3.32 8.80 3.64 1.63

2.6 2.93 3.73 9.77 4.05 1.62

2.9 3.25 4.14 10.70 4.43 1.61

3.2 3.56 4.53 11.59 4.80 1.60

3.6 3.97 5.05 12.69 5.25 1.59

4.0 4.37 5.57 13.77 5.70 1.57

4.9 5.24 6.64 15.99 6.63 1.55

5.0 5.34 6.80 16.15 6.69 1.54

5.6 5.90 7.51 17.41 7.21 1.52

48.3

5.9 6.16 7.86 18.20 7.54 1.52

2.3 3.29 4.19 17.65 5.85 2.05

2.6 3.70 4.71 19.64 6.51 2.04

2.9 4.11 5.23 21.59 7.16 2.03

3.2 4.51 5.74 23.47 7.78 2.02

3.6 5.03 6.41 25.87 8.58 2.01

4.0 5.55 7.07 28.15 9.34 2.00

4.5 6.19 7.89 30.9 10.2 1.98

5.0 6.82 8.7 33.48 11.1 1.96

5.6 7.55 9.62 36.36 12.06 1.94

60.3

6.3 8.39 10.6 39.8 13.2 1.92

25

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 1 — (Concluded)

Outside

Diameter

Thickness Mass Area of

Cross-Section

Moment of

Inertia

Modulus of

Section

Radius of

Gyration

mm mm kg/m cm

4

cm

4

cm

3

cm

(1) (2) (3) (4) (5) (6) (7)

2.6 5.24 6.00 40.57 10.66 2.60

2.9 5.75 6.67 44.74 11.76 2.59

3.2 6.44 7.33 48.78 12.8 2.58

3.6 7.11 8.20 54.01 14.2 2.57

4.5 7.95 10.1 65.12 17.1 2.54

5.0 8.77 11.16 70.87 18.63 2.52

5.4 9.42 11.9 75.4 19.8 2.52

6.3 10.8 13.8 85.8 22.5 2.48

76.1

7.1 12.1 15.38 92.50 24.31 2.45

2.9 6.15 7.83 72.47 16.30 3.04

3.2 6.76 8.62 79.21 17.8 3.03

4.0 8.38 10.7 96.34 21.7 3.00

5.0 10.3 13.2 116.4 26.2 2.97

5.4 11.1 14.0 123.8 27.8 2.97

5.6 11.5 14.65 127.64 28.72 2.95

6.3 12.8 16.2 141.2 31.8 2.93

88.9

8.0 16.0 20.32 167.86 37.76 2.87

3.6 8.70 11.1 133.2 26.2 3.47

4.0 9.63 12.3 146.2 28.8 3.45

101.6

5.0 11.9 15.2 177.5 34.9 3.42

3.2 8.77 11.16 172.33 30.15 3.93

3.6 9.83 12.5 192.0 33.6 3.92

4.5 12.2 15.5 234.3 41.0 3.89

5.4 14.5 18.5 274.5 48.0 3.86

6.3 16.8 21.2 315.0 55.1 3.83

8.0 21.0 26.3 377.6 66.0 3.78

114.3

8.8 22.9 29.15 408.38 71.46 3.74

4.5 13.6 17.3 325.3 51.2 4.33

5.0 15.0 19.2 357.1 56.2 4.32

127.0

5.4 16.2 20.6 302.0 60.2 4.30

3.6 12.1 15.38 356.36 51.02 4.81

4.0 13.4 17.04 392.57 56.20 4.80

4.5 15.0 19.1 437.2 62.6 4.78

5.0 16.6 21.2 480.5 68.8 4.77

5.4 17.9 22.8 514.5 73.7 4.75

6.3 20.7 26.3 591.0 84.7 4.73

8.0 26.0 32.5 716.0 103.0 4.71

139.7

10.0 32.0 40.73 861.55 123.34 4.60

4.5 16.4 20.9 572.2 75.1 5.23

5.0 18.2 23.2 629.5 82.6 5.21

152.4

5.4 19.6 24.9 674.5 88.5 5.20

4.5 17.8 22.7 732.6 88.7 5.68

5.0 19.7 25.1 806.6 97.7 5.66

5.4 21.2 27.1 864.7 105.0 5.65

165.1

6.3 24.8 31.4 992.0 120.0 5.63

26

vkbZ,l@vkbZ,l@

vkbZ,l@IS 3601 : 2006

Table 1 — (Concluded)

Outside

Diameter

Thickness Mass Area of

Cross-Section

Moment of

Inertia

Modulus of

Section

Radius of

Gyration

mm mm kg/m cm

4

cm

4

cm

3

cm

(1) (2) (3) (4) (5) (6) (7)

4.0 16.2 20.64 696.87 82.81 5.81

4.5 18.2 23.2 777.20 98.4 5.79

5.0 20.1 25.7 855.80 102 5.78

5.4 21.7 27.6 917.70 109 5.76

6.3 25.2 32.1 1 05300 125 5.73

7.1 28.2 35.94 1 169.66 139 5.70

8.0 31.6 39.7 1 28800 153 5.69

168.3

11.0 42.7 54.33 1 688.60 200.67 5.58

5.0 23.3 29.6 1 32000 136 6.67

5.4 25.1 31.9 1 41700 146 6.66

5.9 27.3 34.8 1 53600 159 6.64

6.3 29.1 37.0 1 60000 165 6.60

193.7

8.0 36.6 46.3 2 00400 207 6.57

4.5 23.8 30.32 1 746.18 159.4 7.59

5.0 26.4 33.6 1 92800 176 7.57

5.6 29.5 37.6 2 14200 195 7.56

6.3 33.1 42.0 2 40400 219 7.54

8.0 41.6 52.0 1 94000 268 7.52

219.1

12.5 63.7 81.09 4 342.35 396.38 7.32

5.9 34.2 44.2 3 14900 258 8.44

7.1 41.7 53.5 3 77600 308 8.42

244.5

8.0 46.1 50.4 4 13000 338 8.40

5.0 33.0 42.08 3 779.25 276.87 9.48

6.3 41.4 52.5 4 74500 348 9.51

7.1 46.6 59.0 5 29000 388 9.48

273.0

10.0 64.9 82.6 7 15400 524 9.31

5.6 44.0 55.97 7 094.44 438.06 11.3

7.1 55.5 70.4 8 91000 549 11.3

8.0 62.3 78.0 9 83000 616 11.2

323.9

10.0 77.4 98 12 15800 750 11.1

5.6 48.3 61.54 9 425.72 530.13 12.4

8.0 68.6 87.32 13 195.12 742.13 12.3

10.0 85.2 108.6 16 22300 912 12.2

11.0 93.5 119.02 17 684.91 994.65 12.2

355.6

12.5 106.0 133.0 19 82000 1 115 12.2

6.3 62.2 79.15 15 841.84 779.62 14.2

8.8 86.3 109.86 21 719.76 1 068.89 14.1

10.0 97.8 124.5 24 47500 1 204.5 14.0

406.4

12.5 121.0 153.0 30 02000 1 475.0 14.0

fuoZpu esa fookn dh fLFkfr esa bl ekud dk vaxzsT+kh ikB gh ekU; gksxkA

In case of dispute in interpretation, English version of this standard shall be authentic.

p) ufydk dh eksVkbZ 152-4 feeh- osQ mQij rFkk 168-3 feeh- rd rFkk ckg; O;kl 168.3 feeh- osQ mQij NwVsa 'kkfey

dh xbZ gSa_ vkSj

N) likV ijh{k.k esa IysVUl osQ chp dh nwjh dks ijh{k.k vko';drkvksa esa la'kksèku fd;k x;k gSA

bl ekud esa bu bLikr ufydkvksa dks ftuesa ncko ijh{k.k dh vko';drk ugha gS] osQ fy, vko';drkvksa dks 'kkfey djus

dk bjknk gSA

bl ekud osQ la:i esa fuEufyf[kr izkd'kuksa dh lgk;rk yh xbZ gS%

vkbZ,lvks 4200 % 1991 lknk Nksj dh bLikr ufydk¡,] oSYMÑr vkSj lhoujfgr μ vk;ke vkSj Hkkj dh izfr ;wfuV yackbZ

dh lkekU; lkjf.k;k¡] ekudhdj.k osQ fy, varjk"Vªh; laxBu }kjk tkjh

ch,l 1775 % 1964 ;kaf=kd] lajpukRed] bathfu;jh vkSj lkekU; mís';ksa osQ fy, bLikr ufydk¡,] fczfV'k laLFkku }kjk

tkjh

bl ekud esa og [kaM 'kkfey gSa ftuosQ vuqlkj foØsrk dks iwNrkN djrs le; vFkok vkMZj nsrs le; dqN rduhdh tkudkjh

dh vkiwfrZ djuh gksxhA izklafxd [kaM vuqcaèk d esa lwphc¼ fd;k x;k gSA

;g fuf'pr djus osQ fy, fd bl ekud esa fdlh vis{kk fo'ks"k dk ikyu fd;k x;k gS ;k ugha] rks ijh{k.k ;k fo'ys"k.k osQ

ifj.kke dks n'kkZus okys voyksdu ;k x.kuk }kjk izkIr vafre eku dks vkbZ,l 2 % 1960 ^l[;kRed ekuksa osQ iw.kk±du lacaèkh

fu;e (

iqujhf{kr

)* osQ vuqlkj iw.kk±fdr dj fn;k tk,A iw.kk±fdr eku esa j[ks x, lkFkZd LFkkuksa dh la[;k mruh gh gks ftruh

bl ekud esa fufnZ"V eku dh gSA

(Continued from second cover)

(

nwljs doj ls tkjh

)

f) Tolerances on thickness of tubes above 152.4 and upto 168.3 mm and those of the above 168.3 mm

outside diameter have been included; and

g) Test requirements for distance between paltens in flattening test modified.

This standard is intended to cover the requirements for such steel tubes which do not require pressure testing.

In the formulation of this standard, assistance has been derived from the following publications:

ISO 4200 : 1991 ‘Plain end steel tubes, welded and seamless — General tables of dimensions and masses per

unit length’, issued by the International Organization for Standardization

BS 1775 : 1964 ‘Steel tubes for mechanical, structural and general engineering purposes’, issued by the British

Standards Institution

This standard contains clauses, which require the purchaser to supply certain technical information at the time of

enquiry or placing orders. The relevant clauses have been listed in Annex A.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,

observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960

‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded off

value should be the same as that of the specified value in this standard.

Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote

harmonious development of the activities of standardization, marking and quality certification of goods

and attending to connected matters in the country.

Copyright

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without the prior permission in writing of BIS. This does not preclude the free use, in the course of

implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.

Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed

periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are

needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards

should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of

‘BIS Catalogue’ and ‘Standards : Monthly Additions’.

This Indian Standard has been developed from Doc No.: MTD 19 (4579).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

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Published by BIS, New Delhi