ERW Boiler & Air Heater Tubes
Product Applications
Chemical Composition & Mechanical Properties
Specification | Type | Grade | Chemical Composition% | Mechanical Properties | Remarks Impect /Hardness | ||||||||||||||||
Yield Strength | Tensile Strength |
% Elongation
e |
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Min. | Max. | Min. | Max.. | ||||||||||||||||||
C | Mn. | P | S | SI | |||||||||||||||||
Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | PSI | MPa | PSI | MPa | PSI | MPa | PSI | MPa | ||||||
IS: 2416 Pt-IV | ERW | 310 | 0.08 | 0.25 | 0.35 | 1.4 | 0.05 | 0.05 | 0.35 | - | 152 | - | - | - | 304 | - | 402 | (100-RM / 9.81) /C, C=2.20 , RM=Measured T.S | |||
360 | 0.08 | 0.25 | 0.35 | 1.4 | 0.05 | 0.05 | 0.35 | - | 177 | - | - | - | 353 | - | 451 | ||||||
440 | 0.08 | 0.25 | 0.35 | 1.4 | 0.05 | 0.05 | - | 0.35 | - | 201 | - | - | - | 402 | - | 500 | |||||
IS :11714 Pt-III | ERW | - | 0.06 | 0.18 | 0.27 | 0.63 | 0.048 | 0.058 | - | - | - | - | - | - | - | - | - | - | - | 72 HRB(Max.) | |
IS : 1914 Pt-IV | ERW | 320 | 0.08 | 0.25 | 0.35 | 1.4 | 0.05 | 0.05 | - | 0.35 | - | 176 | - | - | - | 320 | - | 480 | (100-RM / 9.81) /C, C=2.20 , RM=Measured T.S | - | |
360 | 0.08 | 0.25 | 0.35 | 1.4 | 0.05 | 0.05 | - | 0.35 | - | 198 | - | - | - | 360 | - | 500 | - | ||||
440 | 0.08 | 0.25 | 0.35 | 1.4 | 0.05 | 0.05 | - | 0.35 | - | 242 | - | - | - | 440 | - | 580 | - | ||||
BS:3059 Pt-I | ERW | 320 | - | 0.16 | 0.30 | 0.70 | 0.040 | 0.040 | - | 0.35 | - | 195 | - | - | - | 320 | - | 480 | 25 | - | |
BS:3059 Pt-II | ERW | 360 | - | 0.17 | 0.4 | 0.8 | 0.035 | 0.035 | 0.1 | 0.35 | - | 235 | - | - | - | 360 | - | 500 | 24 | - | |
440 | 0.12 | 0.18 | 0.9 | 1.2 | 0.035 | 0.035 | 0.1 | 0.35 | - | 245 | - | - | - | 480 | - | 580 | 21 | - | |||
BS:6323
Pt-V |
ERW | ERW-1 | - | 0.13 | - | 0.6 | 0.05 | 0.05 | - | - | - | 200 | - | - | - | 300 | - | - | D/a< 20
10 8 7 |
D/a >20
20 15 12 |
- |
ERW-2 | - | 0.16 | - | 0.7 | 0.05 | 0.05 | - | - | - | 250 | - | - | - | 340 | - | - | - | ||||
ERW-3 | - | 0.2 | - | 0.9 | 0.05 | 0.05 | - | 0.35 | - | 300 | - | - | - | 400 | - | - | - | ||||
- | |||||||||||||||||||||
ASTM-
A-178 |
ERW | A | 0.06 | 0.18 | 0.27 | 0.63 | 0.035 | 0.035 | - | - | 26,000 | 180 | - | - | 47,000 | 325 | - | - | 35 | - | |
C | - | 0.35 | - | 0.8 | 0.035 | 0.035 | - | - | 37,000 | 255 | - | - | 60,000 | 415 | - | - | 30 | - | |||
ASTM-
A-214 |
ERW | - | - | 0.18 | 0.27 | 0.63 | 0.035 | 0.035 | - | - | - | - | - | - | - | - | - | - | 72 HRB(Max.) | ||
ASTM
A333 & A334 |
ERW | 1 | - | 0.30 | 0.40 | 1.06 | 0.025 | 0.025 | - | - | 30,000 | 205 | - | - | 55,000 | 380 | - | - | 35 | 18 J ,
85 HRB (Max.) |
|
6 | - | 0.30 | 0.29 | 1.06 | 0.025 | 0.025 | 0.10 | - | 35,000 | 240 | - | - | 60,000 | 415 | - | - | 30 | 18 J ,
90 HRB (Max.) |
Tolerance on Outside Diameter/Dimensions/Wall Thickness, Weight & Length of Pipe
Spec | Outside Dia. | Wall Thikness | Weight | Length | ||||||||
Pipe Body | Pipe End | Nominal | Avg.(mm) | Minimum | Maximum | |||||||
ft | mtr | ft | mtr | ft | mtr | ft | mtr | |||||
IS : 1914 Pt-IV | +0,-1% | N.A. | +10%,-5% | N.A. | Tolrence - Upto 9mtr. +3, -0mm
Above 9mtr. +6,-0mm |
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IS: 2416 Pt-IV | ±0.75%(±0.30 mm min.) | N.A. | +10%,-5% | N.A. | Tolrence - Upto 9mtr. +3, -0mm
Above 9mtr. +6,-0mm |
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IS :11714 Pt-III | As per Table | N.A. | +18%,-0 | +10%,-0 | Tolerance - Below 50 mm OD +3.2,-0mm
50mm OD & Above +4.8, -0mm |
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BS:3059 Pt-I | ±0.75%(±0.30 mm min.) | N.A. | Upto3.25mm±10%
Over 3.25mm ±7.5% |
N.A. | Tolerance - Upto 6mtr. +6, -0 mm
Above 6mtr 1.5mm will increase for every 3 mtr increase of length.(12mm max.) |
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BS:3059 Pt-II | ±0.75%(±0.30 mm min.) | N.A. | ±10%(excluding weld area) | N.A. | ||||||||
BS:6323 Pt-V | As per Table | N.A. | Less Than 3mm +10% 3mm & Above +8% | N.A. | - | - | - | - | - | 3 | - | 12 |
Tolerance - Upto 0.5 mtr.+2,-0mm
0.5 to 2mtr. +3,-0mm ; 2 to 5mtr, +5,-0mm; 5 to 7 mtr. +10, -0mm ; Above 7mtr.as agreed |
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ASTM- A178 &A214 | ±0.15to ±0.38mm | N.A. | +18%,-0 | +10%,-0 | Tolerance- Under 50.8mm OD +3,-0mm
50.8 & above +5, -0mm |
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ASTM- A333 & A334 | ±0.15 to ±0.38mm | N.A. | +18%,-0 | +10%,-0 | 20 | 6 | - | - | 16 | 4.88 | 22 | 671 |
40 | 12 | 35 | 10.67 | 22 | 6.71 | - | - |